Cold Jet E-CO2 150 Operator'S Manual Download

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Original Instructions [English]

January 2020

Dry Ice Bl Abrasive E-CO

150

Operator Manual

Summary of Contents for E-CO2 150

Page 1: ...Original Instructions English January 2020 Dry Ice Blasting Abrasive E CO2 150 Operator Manual...

Page 2: ...document is error free No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise...

Page 3: ...iii Contents Introduction 1 Safety 3 E CO2 150 Description 10 Operations 13 Maintenance 31 Warranty 32 Technical Schematics 33 Contact Information 42...

Page 4: ......

Page 5: ...electronic mechanical magnetic or optical About the E CO2 150 The E CO2 150 combines a custom 1 5 cubic feet 42 5 liter pressurized pot with the following Cold Jet dry ice blasting machines Aero2 PLT...

Page 6: ...7 kg 70964 001 Coarse Grade 2000 lb 907 2 kg 70965 001 Coarse Grade 4000 lb 1814 4 kg 70966 001 Medium Grade 50 lb 22 7 kg 70967 001 Medium Grade 2000 lb 907 2 kg 70968 001 Medium Grade 4000 lb 1814 4...

Page 7: ...y ice is 109 F 78 9 C Avoid coming into direct contact with dry ice as it may cause severe tissue damage Study the material safety data sheet MSDS of dry ice CO2 supplied with the delivery of dry ice...

Page 8: ...include yellow warnings triangles blue mandatory action circles or red prohibited action circles Symbol Definition General Warning Cold Temperature Warning Pressurized Material Ejection Hazards Electr...

Page 9: ...ard in Place No Foreign Objects Allowed Inside Machine CO2 is in Use Protective Earth Ground Frame Chassis Terminal There may be other safety labels or warning signs on the machine that contain additi...

Page 10: ...enance or attempt to open a Pressure Vessel for any reason while it is Pressurized ALWAYS Depressurize and properly disconnect equipment from its air source before performing any maintenance Do not mo...

Page 11: ...NING Ensure adequate ventilation when operating this equipment to prevent the build up of CO2 gas If used indoors or other confined space a CO2 detector should be used to monitor for excessive unsafe...

Page 12: ...rom abrasive material and the surface being blasted NEVER use abrasives containing high amounts of crystalline silica including silica sand beach sand and beryllium for abrasive blasting Airborne crys...

Page 13: ...m x 15 m Blast Hose Extension 1 25 in x 50 ft 3 2 cm x 15 m Nozzle 7 7 16 in x 8 1 2 in 1 1 cm x 21 6 cm 6 3 8 in x 7 3 8 in 9 cm x 18 7 cm 5 5 16 in x 6 1 4 in 8 cm x 15 9 cm 4 1 4 in x 6 in 6 cm x 1...

Page 14: ...y Choice of one abrasive blast nozzle Figure 1 Exhaust Air Valve and Muffler Blast Hose Connection Air Supply to Tank Valve Filter Separator with Manual Drain Pot Pressure Regulator Air Dry Ice Suppl...

Page 15: ...11 E CO2 150 Recommended Components Figure 2 E CO2 150 Aero2 PLT 60 Overview Figure 3 E CO2 150 Operator with proper PPE...

Page 16: ...s 4E0291 7 7 16 in x 8 1 2 in 1 1 cm x 21 6 cm 255 cfm 7 2 m m 100 psi 4E0290 6 3 8 in x 7 3 8 in 9 cm x 18 7 cm 200 cfm 5 7 m m 100 psi 4E0295 5 5 16 in x 6 1 4 in 8 cm x 15 9 cm 140 cfm 4 m m 100 ps...

Page 17: ...0 Contact Cold Jet if any damage has occurred to the shipping container or the E CO2 150 see Contact Information on page 42 WARNING NEVER perform any maintenance or attempt to open the E CO2 150 in an...

Page 18: ...d air source WARNING NEVER reach into the Pop up opening while filling the E CO2 150 It can close without warning causing severe injury or death WARNING NEVER use abrasives containing silica or beryll...

Page 19: ...e supply hose The whip check should slip over the supply hose It may be possible that your hose or dry ice blaster has a different fitting if so it will be up to you to supply the correct fitting s Fi...

Page 20: ...ool and freeze at the blaster feeder 2 Water ice may accumulate in the feeder distorting the air flow and seal 3 Water ice buildup may continue inside the blast hose to the nozzle 4 Media may clump 5...

Page 21: ...ipment is present and being worn by all people in the vicinity of the E CO2 150 y Only personnel who have been thoroughly trained and have read and understand the Dry Ice Blaster operator manual are i...

Page 22: ...When connecting the air supply hose to the blaster always run the hose through the choker of the whip check in case of accidental disconnect Figure 5 Whip Check Aero2 PLT 60 Connections Figure 6 Aero...

Page 23: ...19 Aero C100 Connections Figure 7 Aero C100 Connections Aero 80FP Connections Figure 8 Aero 80FP Connections...

Page 24: ...ings can now be connected at the control plate figure 9 Lastly the washer can be inserted and the nozzle can be screwed into the nozzle adapter at end of the blast hose Figure 9 Blast Hose Connection...

Page 25: ...afety Pin Attaching the Blast Hose Figure 12 Dry Ice Only Abrasive Dry Ice Signal Hose Connections Connect the small signal hoses into the control side of the Abrasive Blaster There is only one way th...

Page 26: ...small side down toward the blast hose as illustrated in figure 13 and not toward the nozzle or the nozzle connection may leak around the seal In order to activate the trigger to the nozzle the safety...

Page 27: ...rasives containing silica WARNING NEVER stand near a E CO2 150 while it is in operation The release of the remote control handle will cause a sudden and violent release of compressed air from the exha...

Page 28: ...ely installed in the blast hose nozzle holder The Dry Ice Blasting Abrasive System has the ability to blast with just dry ice It is recommended that the system be purged with air for 10 seconds before...

Page 29: ...ety button on the side must be depressed and the handle compressed Make sure not to point the nozzle at anything or anyone that may be hurt or damaged Blast for 10 seconds or until water mist stops co...

Page 30: ...ter out WARNING The E CO2 150 must be supplied with clean cool dry compressed air in order to function properly The included moisture separator on the E CO2 150 may not be sufficient to achieve this d...

Page 31: ...ank Figure 18 E CO2 150 Ball Float On the Selector Plate toggle the switch down to the ABRASIVE DRY ICE position Figure 19 E CO2 150 Selector Plate When the switch is in this position the Dry Ice Blas...

Page 32: ...sive flowing and you are sure the Pot has abrasive in it check to see that the toggle switch is in the ABRASIVE DRY ICE position If there is still no abrasive flowing make sure the Metering Valve is o...

Page 33: ...8 cm Air cu ft min 80 90 100 115 125 140 190 230 m3 min 2 27 2 55 2 83 3 26 3 54 3 96 5 38 6 51 Power hp 17 20 25 27 28 30 36 60 kW 12 68 14 91 18 64 20 13 20 88 22 37 26 85 44 85 6 3 8 In 9 cm Air c...

Page 34: ...Blowdown valve to ensure that there is no pressure in the system Disconnecting Air Supply Hose After the E CO2 150 has been depressurized and the inlet valve has been closed the compressed air supply...

Page 35: ...hile it is pressurized The violent release of compressed air and propelled objects will cause serious injury or death Daily y Drain water out of the air filter before using the machine y Check the air...

Page 36: ...to replace the defective parts all as warranted CJ may replace the Equipment in its entirety at its discretion Any claim must be made in writing to CJ within 30 days after the defect is discovered and...

Page 37: ...33 Technical Schematics Pneumatic Schematics 34 39...

Page 38: ...34...

Page 39: ...35 C100 E CO2 150 Schematic...

Page 40: ...36...

Page 41: ...37 Aero 80FP E CO2 150 Schematic...

Page 42: ...38...

Page 43: ...39 PLT 60 E CO2 150 Schematic...

Page 44: ......

Page 45: ...____________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________...

Page 46: ...576 8981 Email soporte coldjet com Belgium Cold Jet bvba European Headquarters Zone 1 Researchpark 330 B 1731 Zellik Phone 32 0 13 53 95 47 After Hours Support 1 513 576 8981 Email service eu coldjet...

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