Coiltek CS-5100 Series Operating Manual Download Page 9

 

 Extending Upper Limit 

 
Another important feature on all new boards shipped after 7/15/14 is the ability to set an extended 
upper limit for the relay. This feature allows the user to set the emergency stop function higher than the 
original high point of the loop, thus increasing the amount of top-loop max feed time and minimizing 
nuisance stoppage. To use this feature, press the S2 and S3 buttons simultaneously. This causes the unit 
to enter a near relay setup mode, indicated by LEDs above S2 and S3 turning on. Place an object at the 
new near point you would like to set, and press S2 and S3 together a second time. The LEDs above the 
buttons should go out. To cancel the near relay set-up, press the S1 button, returning the unit to normal 
parameters. Ensure that the lockout jumper (W1) is in place before you attempt to use this feature. 
 
 

 Offset 

 
Offset bias is available and useful in some 
situations.  The graph at right explains what happens 
when offset is employed.  The standard control 
signal is shown in blue in the foreground.  Behind it, 
the red shows the output of the CS-5000nwhen 25% 
offset is implemented.  Here, the output of the 
control jumps to 2.5 VDC when the loop crosses the 
long loop limit into the control range.  The 
discontinuity in the output may be useful when the 
follower machinery must start rapidly.  Since the 
working slope is reduced, this feature is frequently 
chosen in stamping operations with long feed 
progressions.  Feed 'wow' is reduced. 
 
To set up offset, set DIP switches 1-3 in position to 
implement the desired amount of offset.  See the key 
below.  Using CSWin, offset as large as 50% may be 
set.  
 

 

Summary of Contents for CS-5100 Series

Page 1: ...1 OPERATING MANUAL CS 5100 Series Controls 6676 Millersburg Road Wooster OH 44691 Tel 800 883 7542 330 601 1350 Fax 330 601 1352 Email info coiltek com Website www coiltek com...

Page 2: ...Slack Loop Control 5 Manual Set Up 7 Extending Upper Limit 9 Offset 9 Remote Access to Presets 10 Terminals and Inputs 11 DIP Switch Functions 12 Cable Connections 14 Software and Sensitivity 15 Upgr...

Page 3: ...sed to govern the speed of a follower device in the diagram it s a powered winder These controls may be programmed to control either upstream or downstream process followers Typical of upstream device...

Page 4: ...includes a small 0 8W power supply as shown below The supply accepts any AC power source between 90 and 240VAC The supply requires only L1 and L2 Connect incoming ground to the subpanel or enclosure...

Page 5: ...device to accelerate or decelerate In the diagrams above it s clear that the deeper U shaped loop develops the most free material between long and tight loop avoiding the generally undesired tight loo...

Page 6: ...move over time Speed of Response Most slack loop control applications govern variable speed powered follower machinery When this is the case a well proportioned loop will yield better performance if...

Page 7: ...ately 1 Press button S1 Lights above buttons S2 and S3 will begin to blink 2 Put a target beneath the sensor Place it in the desired near position It will be the upper limit of your control range Pres...

Page 8: ...t keeping up If the full 10VDC or 20mA signal is required to synchronize the feeder with the process nuisance trips transpire To use this feature press the S2 and S3 buttons simultaneously The lights...

Page 9: ...tton returning the unit to normal parameters Ensure that the lockout jumper W1 is in place before you attempt to use this feature Offset Offset bias is available and useful in some situations The grap...

Page 10: ...ly the DIP switches are used for manual programming of the system Then they are all turned off and the remote switches or contacts access the presets via the header at P4 Since the DIP switches and th...

Page 11: ...11 Terminals and Inputs...

Page 12: ...ntrol of machinery that feeds a process such as a decoiler With SW7 ON the output is inverted such that 0V 4mA is generated at the near point of the control range and increases as the target draws awa...

Page 13: ...dically This would also happen should the range card become disconnected The RED GREEN LED on the end of the sensor head mirrors the LEDs D2 and D3 red green It gives an immediate indication of the ta...

Page 14: ...unit Range Card Endcap Features of the CB 5101R 2 Range Card This latest update of the Coiltek range card is form fit and function compatible with the CB 5101R CB 5101R 1 versions above All installati...

Page 15: ...SB emulation As such a driver is included with the downloadable software CSWin32 Upon connection with the control Windows will recognize a new device It will query for a driver Choose to manually sele...

Page 16: ...e new CB 5501M mainboard please note the following changes 1 The Reset button no longer functions The presets are immediately available using the 3 position selector switch which makes the Reset butto...

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