Cognex In-Sight 5100 Reference Manual Download Page 11

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I/O Module Cable

The I/O Module cable connects the vision system directly to a compatible In-Sight I/O module via the DB15 connector.

The pin-outs for the cable are listed in the

I/O Module Cable Specifications

on page 31

. This cable is available in the

lengths listed below.

Length

Standard Part #

45-Degree Key Right-Angle Part #

35-Degree Key Right-Angle Part #

2 m

CCB-84901-0901-02

CCB-84901-4001-02

CCB-84901-5001-02

5 m

CCB-84901-0902-05

CCB-84901-4002-05

CCB-84901-5002-05

10 m

CCB-84901-0903-10

CCB-84901-4003-10

CCB-84901-5003-10

15 m

CCB-84901-0904-15

CCB-84901-4004-15

CCB-84901-5004-15

I/O Modules

The following I/O modules are compatible with your vision system, and provide access to additional discrete inputs and

outputs.

I/O Module

Vision System

Discrete

Inputs

Discrete

Outputs

CIO-1400

All In-Sight 5000 series vision systems (except In-Sight 5604)

7 general

2 high-speed,
6 general

CIO-MICRO

All In-Sight 5000 series vision systems

8 general

2 high-speed,
8 general

CIO-MICRO-CC All In-Sight 5000 series vision systems (except In-Sight 5705, 5705C

and 5715)

8 general

2 high-speed,
8 general

Introduction

Summary of Contents for In-Sight 5100

Page 1: ...In Sight 5000 Series Vision System Reference Guide 2018March23 Revision 5 6 0 15 ...

Page 2: ...s electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2003 2016 Cognex Corporation All Rights Reserved Portions of the hardware and software provided by Cognex may be covered by one or more U S and foreign patents as well as pending U S and foreign patents listed on the Cognex web site at http www co...

Page 3: ... must accept any interference received including interference that may cause undesired operation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the...

Page 4: ...his equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense KCC In Sight 5600 5610 KCC...

Page 5: ...re on the natural resources we encourage you to use the appropriate take back systems for product disposal Those systems will reuse or recycle most of the materials of the product you are disposing in a sound way The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal waste and invites you to use the appropriate separate take back systems for ...

Page 6: ...ore if the mounting surface of the vision system is at a non zero ground potential it is strongly recommended that the vision system be mounted on an isolated or non conductive mount l Do not expose the image sensor to laser light image sensors can be damaged by direct or reflected laser light If your application requires the use of laser light that may strike the image sensor a lens filter at the...

Page 7: ...nput 24 Encoder Inputs In Sight 5604 Only 25 High Speed Outputs 26 5100 and 5400 Series Vision System Ethernet Cable Specifications 28 5600 and 5700 Series Vision System Ethernet Cable Specifications 29 Breakout Cable Specifications 30 I O Module Cable Specifications 31 Dimensional Drawings 32 5100 5100C 5400 5400C and 5403 Vision System With Lens Cover 32 5100 5100C 5400 5400C and 5403 Vision Sys...

Page 8: ...ponents listed below Note Cables are sold separately Component In Sight 5100 5110 In Sight 5100C In Sight 5400C In Sight 5400 5410 In Sight 5403 5413 In Sight 5600 5610 In Sight 5603 5613 In Sight 5604 5614 In Sight 5605 5615 In Sight 5705 5715 In Sight 5705C 50mm Lens Cover Kit P N 800 5842 xR X X 80mm Lens Cover Kit P N 823 0133 xR X Thread Guard P N 370 0361 X X X Mounting Screw Kit P N 800 584...

Page 9: ... listed in the 5100 and 5400 Series Vision System Ethernet Cable Specifications on page 28 and 5600 and 5700 Series Vision System Ethernet Cable Specifications on page 29 This cable is available in the lengths and styles listed below Length Standard Part 45 Degree Key Right Angle Part 135 Degree Key Right Angle Part 0 6 m CCB 84901 1001 00 N A N A 2 m CCB 84901 1002 02 CCB 84901 6005 02 CCB 84901 ...

Page 10: ...in the Breakout Cable Specifications on page 30 This cable is available in the lengths listed below Length Standard Part 45 Degree Key Right Angle Part 135 Degree Key Right Angle Part 2 m CCB 84901 0101 02 CCB 84901 0401 02 CCB 84901 0501 02 5 m CCB 84901 0102 05 CCB 84901 0402 05 CCB 84901 0502 05 10 m CCB 84901 0103 10 CCB 84901 0403 10 CCB 84901 0503 10 15 m CCB 84901 0104 15 CCB 84901 0404 15 ...

Page 11: ...CCB 84901 5002 05 10 m CCB 84901 0903 10 CCB 84901 4003 10 CCB 84901 5003 10 15 m CCB 84901 0904 15 CCB 84901 4004 15 CCB 84901 5004 15 I O Modules The following I O modules are compatible with your vision system and provide access to additional discrete inputs and outputs I O Module Vision System Discrete Inputs Discrete Outputs CIO 1400 All In Sight 5000 series vision systems except In Sight 560...

Page 12: ...N cable from a Gigabit Ethernet switch to the I O module s LAN port and connect the vision system s Ethernet cable to the Gigabit Ethernet switch l The CIO MICRO CIO MICRO CC I O modules support In Sight 5100 series and 5400 series vision systems with 128MB non volatile flash memory or higher and support all In Sight 5600 series vision systems l The CIO MICRO CC I O module also adds CC link networ...

Page 13: ...to an optional In Sight I O module which adds general purpose discrete I O and light control functionality For more information refer to the I O Module Cable Specifications on page 31 User 1 LED Green when active User configurable within the In Sight Explorer Discrete Output Settings dialog using Discrete Output Line 4 Line 10 for all I O modules except the CIO 1400 which uses Line 9 User 0 LED Re...

Page 14: ... on Next User 1 LED turns on and User 0 LED turns off Finally both LEDs momentarily turn on and then turn off Install the Lens 1 Remove the protective film covering the threaded lens opening if present 2 Attach a C Mount lens to the vision system The exact lens focal length needed depends on the working distance and the field of view required for your machine vision application 3 If using a lens c...

Page 15: ... using an In Sight 5604 line scan vision system the RS 232RX wire is used as Encoder A and the RS 232TX wire is used as Encoder B For more information refer to Encoder Inputs In Sight 5604 Only on page 25 3 Attach the I O Breakout cable s 24VDC White Green wire and 24V COMMON Brown wire to the corresponding terminals on the power supply Refer to Breakout Cable Specifications on page 30 for wiring ...

Page 16: ...gger input Remote software commands via Ethernet and RS 232C Discrete Inputs None built in Additional inputs available using a compatible I O module For more information refer to I O Modules on page 11 Unlimited inputs when using an Ethernet I O system Discrete Outputs 2 built in high speed outputs Additional outputs available using a compatible I O module For more information refer to I O Modules...

Page 17: ...2in with lens cover installed 43 5mm 1 71in x 124 2mm 4 89in x 61 4mm 2 42in without lens cover installed includes Thread Guard Weight 350 g 12 3 oz Lens cover installed without lens Operating Temperature 0 C to 45 C 32 F to 113 F Storage Temperature 30 C to 80 C 22 F to 176 F Humidity 95 non condensing Operating and Storage Protection IP67 with appropriate lens cover properly installed Shock Ship...

Page 18: ...puts available using a compatible I O module For more information refer to I O Modules on page 11 Unlimited outputs when using an Ethernet I O system Status LEDs Power Network Status Network Traffic 2 user configurable Network Communication 1 Ethernet port 10 100 1000 BaseT with auto MDIX IEEE 802 3 TCP IP protocol Supports DHCP factory default static and link local IP address configuration 1588 S...

Page 19: ...95 non condensing Operating and Storage Protection IP67 with appropriate lens cover properly installed Shock Shipping and Storage 80 G Shock with 150 gram lens attached per IEC 68 2 27 Vibration Shipping and Storage 10 G from 10 500 Hz with 150 gram lens per IEC 68 2 6 Regulatory Compliance CE FCC KCC TÜV SÜD NRTL RoHS 1 The vision system should be mounted with sufficient clearance on all sides to...

Page 20: ...r Inputs 2 built in encoder inputs for use with a 24VDC signal Status LEDs Power Network Status Network Traffic 2 user configurable Network Communication 1 Ethernet port 10 100 1000 BaseT with auto MDIX IEEE 802 3 TCP IP protocol Supports DHCP factory default static and link local IP address configuration 1588 Support Timestamp Resolution 8ns Synchronization Accuracy Through Transparent Clock 5µs ...

Page 21: ...operly installed Shock Shipping and Storage 80 G Shock with 150 gram lens attached per IEC 68 2 27 Vibration Shipping and Storage 10 G from 10 500 Hz with 150 gram lens per IEC 68 2 6 Regulatory Compliance CE FCC KCC TÜV SÜD NRTL RoHS 1 Additional cooling from a fan is recommended for operation above 40 C For operation up to 50 C there must be 16 CFM of air moving through the cooling posts on the ...

Page 22: ...able Network Communication 1 Ethernet port 10 100 1000 BaseT with auto MDIX IEEE 802 3 TCP IP protocol Supports DHCP factory default static and link local IP address configuration Serial Communication RS 232C when connected to the Breakout Cable or a compatible I O module For more information refer to I O Modules on page 11 Power Consumption 24VDC 10 600mA maximum Material Die cast aluminum housin...

Page 23: ... properly installed Shock Shipping and Storage 80 G Shock with 150 gram lens attached per IEC 68 2 27 Vibration Shipping and Storage 10 G from 10 500 Hz with 150 gram lens per IEC 68 2 6 Regulatory Compliance CE FCC KCC TÜV SÜD NRTL RoHS 1 Additional cooling from a fan is recommended for operation above 40 C For operation up to 50 C there must be 16 CFM of air moving through the cooling posts on t...

Page 24: ...ent to 23µs based on a 1 4µs Exposure is the maximum latency between leading edge of trigger and start of acquisition Input pulse should be a minimum of 1ms wide In Sight 5605 5615 5705 5715 52µs maximum latency between leading edge of trigger and start of acquisition Input pulse should be a minimum of 1ms wide In Sight 5705C 62µs maximum latency between leading edge of trigger and start of acquis...

Page 25: ...the vision system and a single or quadrature encoder For single encoders the ENCODER A pin must be used For quadrature encoders the ENCODER A or ENCODER B pin can be used The signal from the encoder must be 24VDC For more information refer to Breakout Cable Specifications on page 30 Specification Description Voltage ON 20 to 28VDC 24VDC nominal OFF 0 to 3VDC 9 6VDC nominal threshold Current ON 84 ...

Page 26: ...e loads require external protection diode In Sight 5600 series 100mA maximum sink current OFF state leakage current 200µA maximum External load resistance 280 Ohms to 10 kOhms Each line rated at a maximum 100mA protected against over current short circuit and transients from switching inductive loads High current inductive loads require an external protection diode Delay12 5µs maximum due to opto ...

Page 27: ... PNP converter when this inversion is not desired For more information refer to Breakout Cable Specifications on page 30 High Speed Output Relay LED Configuration The Breakout cable can be used to connect the high speed outputs to a relay LED or similar load Connect the negative side of the load to the output and the positive side to 24VDC When the output switches on the negative side of the load ...

Page 28: ...e connections to multiple devices via a network switch or router P1 Pin Signal Name Wire Color P2 Pin 6 TPO White Orange 1 4 TPO Orange 2 5 TPI White Green 3 7 TRMA Blue 4 1 TRMB White Blue 5 8 TPI Green 6 2 TRMC White Brown 7 3 TRMD Brown 8 Note l Cables are sold separately l The wiring for this cable follows standard industrial Ethernet M12 specifications This varies from the 568B standard 28 Sp...

Page 29: ...3 White Brown 7 3 MX3 Brown 8 Note l Cables are sold separately l The wiring for this cable follows the TIA 568 specifications l To ensure reliable communication using 1000 BaseT operation the Ethernet cable must not exceed 75 meters from the vision system to the endpoint Cognex cables or patch cables should not exceed 5 meters and HCC plenum wiring should not exceed 60 meters It s not recommended...

Page 30: ...e 7 RS 232 TRANSMIT TxD 2 In Sight 5604 Only Encoder B White Brown 8 24V COMMON Brown Note l Cables are sold separately l Unused wires can be clipped short or tied back using a tie made of non conductive material Keep all bare wires separated from the 24VDC wire l The housing of the vision system is internally connected to the system ground wire pin 8 of the Breakout cable Therefore if the mountin...

Page 31: ...able P1 Pin Signal Name P2 Pin 1 24VDC 1 2 TRIGGER 2 3 TRIGGER 3 4 HS OUT 0 4 5 HS OUT 1 5 6 RS 232 RECEIVE RxD In Sight 5604 Only Encoder A 6 7 RS 232 TRANSMIT TxD In Sight 5604 Only Encoder B 7 8 24V COMMON 8 Note l Cables are sold separately l Access to the encoder inputs on the In Sight 5604 Line Scan are not supported by the CIO MICRO or CIO MICRO CC I O module l Refer to your specific I O mo...

Page 32: ...00 5400C and 5403 Vision System With Lens Cover Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 32 Specifications ...

Page 33: ... 5403 Vision System Without Lens Cover Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 33 Specifications ...

Page 34: ...ision System With Lens Cover Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 34 Specifications ...

Page 35: ...sion System Without Lens Cover Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 35 Specifications ...

Page 36: ...705C Vision System With Lens Cover Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 36 Specifications ...

Page 37: ...5C Vision System Without Lens Cover Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 37 Specifications ...

Page 38: ...ster The air must be free of oil moisture or other contaminants that could remain on the glass and possibly degrade the image Do not touch the glass window If oil smudges still remain clean the window with a cotton bud using alcohol ethyl methyl or isopropyl Do not pour the alcohol directly on the window Clean the Vision System Lens Cover To remove dust from the lens cover use a pressurized air du...

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