Codeology i100M Instruction For Operation And Maintenance Download Page 16

 

Page 16 

 
Troubleshooting 

 

No print 

 

  Check the 

red lights

 on the control panel. They remain off until the photocell is 

triggered, when one or both come on and flicker as the unit prints. If the light comes on, 
make sure it is the top light if you have only one print head cable plugged in, which 
should be plugged into the top connector. If neither light flickers, you are printing the 
wrong message, the message is blank or the 40 volts fuse on the power supply has 
failed. 

 

  Check the 

ink level

 and the ink tube to the head is full of ink. 

 

  Is there 

air pressure

 in the bottle. Gently remove the quick disconnect air fitting from the 

bottle cap. It should hiss as air escapes. If it does not, check the air pump operation. 

 
Check the 

box counter

. Does it increment when the photocell is triggered? If so, the unit is 

printing something so check: 
 

  The screen shows ‘Msg XXX printing’. Is XXX the message number that you want? 

 

  Edit the message. Does it have something in it to print? 

 

  Is the dotsize between 

150-180

 

 
 
If no, then check 
 

  Is the photocell seeing the box. Look for the led on the photocell lighting up when the 

product is in front of it. Clean the photocell if necessary 

NB 

switch the unit off first to 

avoid ink being ejected into your eyes as you wipe the photocell. 

 

  Is there any ink being ejected from the nozzle plate? If yes, check the 

delay settings

 to 

see if the printer is printing after the box has gone. 

 

  If no, try 

purging the head

. If still nothing, replace the ink filter and re-test. 

 

Dots missing 

 
Purge first of all. Are some of the jets twisting and not straight? If so following the instructions 
given under routine maintenance to clean the nozzle plate. 
 
If after cleaning the nozzle plate you still have no print you may wish to consider sending the 
head back to your supplier to have the valves adjusted or the head overhauled. If you wish to 
adjust valves yourself, follow the instructions under Advanced Maintenance. 

Summary of Contents for i100M

Page 1: ...tway Business Centre Castlegate Business Park Old Sarum Salisbury SP4 6QX Tel 01722 322244 Fax 01722 322324 Email Sales Codeology com Registered in England number 5420692 Page 1 i100M Inkjet Printer I...

Page 2: ...printer incorporates its own air pump and supply DO NOT CONNECT THIS SYSTEM TO THE MAINS AIR AS THERE IS A RISK OF THE INK BOTTLE EXPLODING AT PRESSURES OVER 15 PSI 1bar WAIT TEN SECONDS AFTER SWITCHI...

Page 3: ...opening the valves in the correct sequence at the correct speed words are formed from the droplets on the product as it moves past the print head A tour through the system The fluid used to print is i...

Page 4: ...peed The final print quality is controlled by the speed the dot size and the air pressure It is also greatly affected by how clean the print head chambers and nozzle plates are and how much ink flow t...

Page 5: ...which can be selected from the hand controller or via ethernet Messages can contain fixed text or variable time date expiration dates or counts all of which can be updated automatically within the con...

Page 6: ...inter base near to the head and slightly below it with the top of the ink bottle ideally no more than 0 5m below the top of the print head as shown by the picture on the left If the ink bottle is too...

Page 7: ...tions from a product appearing in front of it A retro reflective type that uses a reflector as a mirror that sees a product as an interruption between it and the reflector is available from Codeology...

Page 8: ...Page 8...

Page 9: ...Page 9 i100 Mounting Bracket Dimensions and Hole Centres...

Page 10: ...ed on either side of the conveyor If you have a hand controller or PC with serial cable connect the serial cable to the top connector on the printer base Connect the air line on the printer base to th...

Page 11: ...jected into the container for as long as you cover the photocell Purge the head of the clear shipping fluid then allow the ink and any trapped air to flow from the nozzle plate until all of the nozzle...

Page 12: ...is for several reasons The cleaner that is shipped in the head dilutes the ink and takes several hundred prints to be completely flushed through This gives a varying dot spread on your product It will...

Page 13: ...plate Note that there may still be a bubble of air in the filter body this is normal Purging If the print degrades due to air in the ink following an ink change or you have removed the nozzle plate t...

Page 14: ...EHIND THE NOZZLE PLATE Clean the nozzle plate and blow it dry with an air line If you remove the plungers for inspection or cleaning note the order that they come out of the head and replace them in t...

Page 15: ...ent Replacing Ink Bottles For trouble free operation use only Codeology inks Switch off the unit disconnect the air and ink fittings from the 5 litre cap Unscrew the cap from the old bottle remove the...

Page 16: ...rinting Is XXX the message number that you want Edit the message Does it have something in it to print Is the dotsize between 150 180 If no then check Is the photocell seeing the box Look for the led...

Page 17: ...e menu to where they started There are also two blank keys that are used when an either or response is required so for example when the print delay menu is selected the question is asked Forward or Re...

Page 18: ...the real time clock commands e g AB CD prints the time in 12 01 format Any characters not in the list below e g or are printed directly AB hours CD minutes EF GH IJ Date Month Year numeric KLM Julian...

Page 19: ...timer 35 to 255 This sets how long the keyboard waits in Edit only from pressing a key to selecting the character A low number expects operators to be fast a high number waits longer for inexperienced...

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