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9

Mounting

Mount the inverter on a flat surface placing the
mounting bracket on the bottom. Mounting
hardware should be corrosion resistant and at
least #10 or larger. The inverter can be mounted
horizontally or vertically.

Cables

(included)

Power wire and wiring is very important to the
performance of the inverter. Because the inverter
has a low voltage, high current input, low resis-
tance wiring is essential between the battery and
inverter. This is so it can deliver the maximum
amount of energy to the load.

Use only copper wire. Aluminum wire has about
1/3 more resistance than copper wire of the
same size plus it is difficult to make good, low-
resistance connections to aluminum wire.

We recommend two #8 copper cables (90° C
insulation rating) as the minimum size for con-
nections between the battery and inverter.

Keep the cable length as short as possible, no
more than 4 ft. (1.5  meters). This will keep the
voltage drop to a minimum.

Mounting

CAUTION:

The inverter must

only be connected to batteries
with a nominal output voltage
of 12 volts. It will not work with
a 6 volt battery, and will be
damaged if it is connected to 
a 16 volt battery.

WARNING:

If you are making a

permanent AC connection to
the inverter, make sure that the
AC wiring steps are performed
before any DC wiring is done.
(DC hook-up energizes internal
components, regardless of the
position of the ON/OFF switch).
Working on AC connections in
such a circumstance may result
in an electric shock.

WARNING:

115 Volt AC power is

potentially lethal. Do not work
on AC wiring when it is connect-
ed to the inverter (even if it is
switched off) unless the DC
power source is physically dis-
connected form the inverter.
Also, do not work on AC wiring
if it is connected to another AC
power source such as a genera-
tor or the utility line.

Mounting/Cables

8

Installation

The inverter must be installed in an area that
meets all of the following requirements:

A. Dry- Do not place in an area where water can

drip or splash on the inverter.

B. Cool- Ambient air temperature should be

between 30° F and 105° F (0° C and 40° C).
The cooler the better.

C. Ventilate- Allow at least 1 inch (3cm) of clear-

ance around the  inverter for proper airflow.
Make sure that ventilation openings on the
ends of the unit are not obstructed.

D. Safe- Do not install the inverter in the same

compartment as a battery or in any compart-
ment that contains flammable liquids such 
as gasoline.

E. Close to battery- Install unit as close to bat-

tery as possible (without being in the same
compartment) to minimize the length of
cable required to connect the inverter to the
battery. It is better and cheaper to run longer
AC wires than longer DC wires (cables).

Installation

CAUTION:

To avoid fire, do not

cover or obstruct ventilation
openings. Do not install invert-
er in a zero-clearance com-
partment. Overheating may
result.

WARNING:

This unit contains

components which can pro-
duce arcs or sparks. To prevent
fire or explosion, do not install
in compartments containing a
battery or flammable materi-
als, or in a location which
requires ignition protected
equipment.

Installation

Summary of Contents for HG PI 500

Page 1: ...VERT it to standard 115 Volt AC Alternating Current power like the current you have in your home This conversion process thereby allows you to use many of your house hold appliances and electronic pro...

Page 2: ...Customer Service Live operators are avail able M F 8 00 am 6 00 pm CST at 773 889 3087 Automated Technical Assistance available 24 hours a day seven days a week E mail questions to productinfo cobrael...

Page 3: ...ation 8 Mounting Cables 9 Ground Wiring 11 DC Wiring 12 Controls and Indicators 14 Operating Limits 15 Troubleshooting Guide 16 Maintenance 17 Specifications 18 Warranty 19 If You Think You Need Servi...

Page 4: ...at it produces a low voltage AC or DC output less that 30 volts the inverter will have no problem powering it safely Caution Rechargeable Appliances 2 To make the most of this inverter it must be inst...

Page 5: ...have the fol lowing on hand A 12 volt DC power source such as a vehicle battery A set of cables to connect the power source to the inverter A test load that can be plugged into the AC receptacle on th...

Page 6: ...Connect the cable from the negative black terminal of inverter to the negative terminal of the power source Make a secure connection All power connections to your Cobra inverter must be positive to p...

Page 7: ...in an electric shock WARNING 115Volt AC power is potentially lethal Do not work on AC wiring when it is connect ed to the inverter even if it is switched off unless the DC power source is physically d...

Page 8: ...hen drawing higher currents because voltage at the inverter may drop below 10 volts If you must use longer cables choose thicker cables such as 4 AWG and trim the ends of the cable to fit the termi na...

Page 9: ...ends of the cables into the terminals and tighten the screws to clamp the wires securely 3 Connect the cable from the negative terminal of the inverter to the negative terminal of the battery Make a...

Page 10: ...ve input voltage Although the inverter has protection against over voltage it may still be damaged if the input voltage were to exceeds 16 volts Operating Limits 14 ON OFF Switch Turns the control cir...

Page 11: ...ing Guide Troubleshooting Guide 17 Problem Symptom Possible Causes Solution Low battery alarm on Poor DC wiring Use proper cable all the time poor battery make solid voltage Indicator condition connec...

Page 12: ...GE 40 C TO 85 C 15 PROTECTION OVERLOAD SHORT CIRCUIT OVERTEMP 16 REVERSE POLARITY UNDER OVER VOLTAGE Notes All protection is automatically recovered To protect the battery if the unit needs to be rest...

Page 13: ...Exclusions This limited warranty does not apply 1 to any product damaged by accident 2 in the event of misuse or abuse of the product or as a result of unauthorized alter ations or repairs 3 if the s...

Page 14: ...de some form of proof of purchase such as a mechanical reproduction or carbon or a sales receipt If you send the original receipt it cannot be returned 2 Send the entire product 3 Enclose a descriptio...

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