57
6. Remove kick-starter cover using a 5mm hex key. (item 3 six places)
7. Remove clutch and basket.
8. Unscrew water elbow fitting. (Figure 40)
Figure 44
8. Remove ignition cover using a 9/64” hex key (four places)
9. Remove belt retainer screw using a 1/8” hex key. (Figure 41 - item 1)
10. Remove belt retainer, water pump belt and water pump fan pulley.
11. Remove bearing retainer screw using a 3/32” hex key. (Figure 41 – item 2)
Figure 45
12. Heat engine case around area of impeller lightly with a small Burnsmatic propane
torch. Using a 3/8” diameter x 8” long steel rod, tap impeller assembly out of
engine as shown in figure 42.
Figure 46
CAUTION:
Too much heat can be detrimental to the engine cases.
13. The shaft assembly is serviceable. Use a 1/8” hex key to remove impeller
retainer screw. Remove impeller, seal and both bearings. Check shaft for wear in
the area of the seal. If there is any sign of wear (like a groove) replace the shaft.
