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CONTENTS

1. 

Safety, policy and warranty

1.1  Safety Notes

Please read through this documentation before operating the device.  The devices can 
operate on low and medium DC bus Voltages the model -08020 operates upto 80VDC 
and the model -16035 operates upto 160VDC. 

Above 50VDC, the drive’s metal case must 

be connected to safety ground and the device must be installed in an enclosed cabinet 
for touch safety purpose.

 Above 80VDC motor supply Voltage an external braking circuit 

must be used on the powersupply.  

Moving objects, like machine axis can be hazardous, avoid touching and keep distance 
from mechanic moving parts of the machine while the motor power supply is on and con-
nected to the drives.
The device should not be used where it can cause personal injury, death or high financial 
loss.   Take care of power supply’s correct polarity connection, wrong polarity connection 
of the Motor Power supply will cause permanent damage to the device.

Never disconnect the motor from the drive when power supply is connected to the drive 
and is under Voltage.

Do not short the motor output terminals, it may cause permanent damage to the device.  
Protect the drive from dust and falling chips, liquid or other moisture material. Please take 
care to protect the drives from taint damage.

1.2  Policy

CNCdrive cannot take responsibility for any personal injury and/or financial loss 
caused by their drives’ failure or caused by following an error in this documentation.

1.3  Warranty

We give 12 months of standard warranty period with our DG4S series drives. Customers 
may send back the drives within 15 days from reception date if they are not satisfied with 
the performance. Using the drive outside of the specified electrical ranges may cause 
permanent damage to the device and voids warranty. Disassembling the device voids 
warranty.

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Summary of Contents for DG4S Series

Page 1: ...DG4S series DC Servo drive...

Page 2: ...ectors 3 2 USB Main and Encoder connectors 3 3 Using external braking circuit 4 Indicators and faults 10 4 1 LED indicators 10 4 2 Fault conditions and Error handling 10 5 Installation of drive and ph...

Page 3: ...er supply s correct polarity connection wrong polarity connection of the Motor Power supply will cause permanent damage to the device Never disconnect the motor from the drive when power supply is con...

Page 4: ...C input Votlage may cause permanent dam age to the device Motor current model 08020 0 20 A Limited by drive at software set threshold maximum at 20A Motor current model 16035 0 35 A Limited by drive a...

Page 5: ...ency 1 1 1 MHz With 4x decoding Error line output current 0 50 100 mA 100mA continiously output current is destructive Switching frequency 20 20 20 kHz PID loop sampling time 1 65535 60usec User setab...

Page 6: ...s a positive and a negative connector section Each connection polarity has 2 pins for a 4 pins plug type scew terminal attachment For low power motors where the peak current rating of the motor is low...

Page 7: ...s other parts and from the PC Note The PRG01 USB programming stick is not the part of the DG4S drive package This product must ordered separately One programming stick can be used to configure any nu...

Page 8: ...both of them should not be con nected because connecting both could damage the device It also must be noted that the 5Volts connection does not have an overVoltage nor reverse polarity protection mak...

Page 9: ...the motor power supply Therefore if the used power supply rated voltage is greater than 80VDC it is strongly recommended to use an external braking circuit which dumps and dissipates the generated ex...

Page 10: ...e line can be pulled low by an external source CNC software E stop etc In this case the drive will stop and remain stopped When the pin is released the drive will remain stopped but can then be reset...

Page 11: ...nking Description This is a fault condition and indicates an overtemperature of the drive s metal case When this fault happens the drive cannot be reset until it cools down to under 65 C 5 Overcurrent...

Page 12: ...ackplate is bent to 90 and is mountable in the vertical and also in the horizontal orientation The drive s metal base plate acts as a heat sink for the drive and can become hot under heavy current ope...

Page 13: ...ncoder vendor supplied pre made cable of sufficient length then simply con nect those wires to an RJ45 plug These plugs are readily available at electronics supply stores in both crimp and IDS types I...

Page 14: ...in normal operation the error line is released by the drive and only the internal 100kOhm pullup resistors pulling the line to the internal 5 Volts potential The error line acts as an open collector...

Page 15: ...line low Releasing the line returns the line to a high 5V state It is only allowed to pull the error line low GND poten tial externally Pulling the line high with any external logic may cause the outp...

Page 16: ...ly resets and starts operation again If an internal fault occurs in any of the drives in this chain the commoned error reset line is pulled to GND potential by the drive which got the fault but becaus...

Page 17: ...ng The DC output should be smoothed with capacitors downstream of the rectifier using the following sizing rules 1000uF per amp up to 80V 2000uF per amp over 80V Connect each drive with separate feed...

Page 18: ...igned to power highly inductive loads like motors The problem is that the power supplies having too low capacitance on the outputs and the inductive kickback from the motors may rise the power supply...

Page 19: ...n incremental and TTL level type with square waves Absolute encoders are not supported An encoder with differential A A_ and B B_ channels must be used for position feed back from the motor to the dri...

Page 20: ...nder 10mA Q I like to control an AC servomotor with the drive is it possible A No The drive can only control brush type DC servomotors Q I have a disk type servomotor with coil resistance of lower tha...

Page 21: ...21 CONTENTS...

Page 22: ...22 CONTENTS For more information visit Please consider the enviroment before printing this document www cncdrive com...

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