CNCdrive DG4S Series Manual Download Page 14

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CONTENTS

To protect your new drives and also for the most reliable communications between the 
computer and the CNC electronics, always use separated Power Supplies for the digital 
power and the motor power and do not connect the two GND points together, 

keep them 

separated and run the ground lines back to their respective power supplies. 

Use shielded cables for the 

Main

 connector and 

Encoder

 connector if possible. Connect 

the cable shields to an earth GROUND point (PE) at one end only, preferably at the Control 
box and not at the machine tool.

If connecting both ends of a cable shield to ground, then current can flow thru the shield 
creating noise problems and also can carry high voltage back to your control box elec-
tronics in the event of a short circuit at the machine tool. 

5.4  Error Line wiring

The Error line is a bidirectional line and when looking to it as an output it acts as an open-
collector output.
While the drive is running in normal operation the error line is released by the drive and 
only the internal ~100kOhm pullup resistors pulling the line to the internal 5 Volts potential.
The error line acts as an open collector output means that any number of error lines can 
be paralleled (connected together) which allows the user to create a “common error line”.
When paralleling the error lines of all drives in a setup, if any of the drive has an internal 
fault, it pulls the error line low indicating the fault and stopping all other drives.
An external optical isolator may be used to interface the error line to the control computer 
or to a PLC or to any type of external control circuit. The external optical isolator may be 
connected as drawn on Figure 5.

An external pushbutton or NPN transistor may be used to trigger the error line by external 
circuits.

Take care to not to overstress the Error line output and never connect the error line to any 
other potential than GND (0 Volts of the digital powersupply).
The error line can sink a maximum 50mAmpers of current and can live throu 100mA in 
peaks.
Overstressing the error line may cause permanent damage to the device!

Summary of Contents for DG4S Series

Page 1: ...DG4S series DC Servo drive...

Page 2: ...ectors 3 2 USB Main and Encoder connectors 3 3 Using external braking circuit 4 Indicators and faults 10 4 1 LED indicators 10 4 2 Fault conditions and Error handling 10 5 Installation of drive and ph...

Page 3: ...er supply s correct polarity connection wrong polarity connection of the Motor Power supply will cause permanent damage to the device Never disconnect the motor from the drive when power supply is con...

Page 4: ...C input Votlage may cause permanent dam age to the device Motor current model 08020 0 20 A Limited by drive at software set threshold maximum at 20A Motor current model 16035 0 35 A Limited by drive a...

Page 5: ...ency 1 1 1 MHz With 4x decoding Error line output current 0 50 100 mA 100mA continiously output current is destructive Switching frequency 20 20 20 kHz PID loop sampling time 1 65535 60usec User setab...

Page 6: ...s a positive and a negative connector section Each connection polarity has 2 pins for a 4 pins plug type scew terminal attachment For low power motors where the peak current rating of the motor is low...

Page 7: ...s other parts and from the PC Note The PRG01 USB programming stick is not the part of the DG4S drive package This product must ordered separately One programming stick can be used to configure any nu...

Page 8: ...both of them should not be con nected because connecting both could damage the device It also must be noted that the 5Volts connection does not have an overVoltage nor reverse polarity protection mak...

Page 9: ...the motor power supply Therefore if the used power supply rated voltage is greater than 80VDC it is strongly recommended to use an external braking circuit which dumps and dissipates the generated ex...

Page 10: ...e line can be pulled low by an external source CNC software E stop etc In this case the drive will stop and remain stopped When the pin is released the drive will remain stopped but can then be reset...

Page 11: ...nking Description This is a fault condition and indicates an overtemperature of the drive s metal case When this fault happens the drive cannot be reset until it cools down to under 65 C 5 Overcurrent...

Page 12: ...ackplate is bent to 90 and is mountable in the vertical and also in the horizontal orientation The drive s metal base plate acts as a heat sink for the drive and can become hot under heavy current ope...

Page 13: ...ncoder vendor supplied pre made cable of sufficient length then simply con nect those wires to an RJ45 plug These plugs are readily available at electronics supply stores in both crimp and IDS types I...

Page 14: ...in normal operation the error line is released by the drive and only the internal 100kOhm pullup resistors pulling the line to the internal 5 Volts potential The error line acts as an open collector...

Page 15: ...line low Releasing the line returns the line to a high 5V state It is only allowed to pull the error line low GND poten tial externally Pulling the line high with any external logic may cause the outp...

Page 16: ...ly resets and starts operation again If an internal fault occurs in any of the drives in this chain the commoned error reset line is pulled to GND potential by the drive which got the fault but becaus...

Page 17: ...ng The DC output should be smoothed with capacitors downstream of the rectifier using the following sizing rules 1000uF per amp up to 80V 2000uF per amp over 80V Connect each drive with separate feed...

Page 18: ...igned to power highly inductive loads like motors The problem is that the power supplies having too low capacitance on the outputs and the inductive kickback from the motors may rise the power supply...

Page 19: ...n incremental and TTL level type with square waves Absolute encoders are not supported An encoder with differential A A_ and B B_ channels must be used for position feed back from the motor to the dri...

Page 20: ...nder 10mA Q I like to control an AC servomotor with the drive is it possible A No The drive can only control brush type DC servomotors Q I have a disk type servomotor with coil resistance of lower tha...

Page 21: ...21 CONTENTS...

Page 22: ...22 CONTENTS For more information visit Please consider the enviroment before printing this document www cncdrive com...

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