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Microprocessed Voltage Regulator

Three-Phase Perfection Premium Series

User´s Manual

CM COMANDOS LINEARES

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Technical Specifications

Model

Perfection Premium Series

10,000 to 100,000

Power

KVA

10 kVA to 100 kVA (other powers by consultation)

Input

Voltage

380/220VITStandard Models (other voltages by consultation)

Configuration

Three-phase (3 ground) or (3 n ground)

N. of input phases

3 phases

Admitted Voltage Variation

+/- 16%

Frequency

60 Hz (50Hz by consultation)

Admitted Frequency Variation

+/- 5%

Generator Set Operation

Compatible with all models

Output

Power factor

0.8

Voltage

220 and 380V

– standard (other voltages by consultation)

Static Regulation

+/- 1%

Correction Speed

4 milliseconds

Dynamic Regulation

± 10% for 0 to 100% steps of load

Recovery Time

1 cycle for 0-100% impulses

Configuration

Three-phase (3 n ground)

Frequency

50 or 60 Hz (equal to the input Frequency)

Wave Form

Sine wave

Harmonic Distortion

Null

– the system does not introduce

Yield

90% IT models and 96% T and TA Models

Consumption on empty

Less than 1%

Surge Capacity

Continuous Operation

100 %

25 seconds

125 %

Measurements

LCD digital indicator

Voltmeter, Frequency meter and Power meter.

Measurements

Input and Output

Summary of Contents for Three-Phase Perfection Premium Series

Page 1: ...rocessed Voltage Regulator Three Phase Perfection Premium Series User s Manual CM COMANDOS LINEARES 1 38 Three Phase Perfection Premium Series Voltage Regulator User s Manual 1 Rev 1 Version 10 0 to 100 0 kVA ...

Page 2: ...____________19 Purpose ________________________________________________________________19 Applications ______________________________________________________________19 Performance _____________________________________________________________19 Stabilization Principle_______________________________________________________20 Panel Messages and Measurements___________________________________________2...

Page 3: ...urity Regulations This equipment should not be used if not connected to the local grounding system The first connection to be made is the Ground Wire coming from the Ground Rod or its respective derivation from the switchboard to the equipment terminal identified as GROUND In some versions of the equipment the neutral input connection point as well as the output is connected internally being a com...

Page 4: ...Finally upon Product Delivery to the client the acceptance of the Road Bill of Lading and the signature of the DANFE tag Electronic Invoice Auxiliary Document by the client will attest that the product has been received in perfect condition At this stage of receipt we request your cooperation so as to avoid further inconveniences by verifying the product on possible damage as a result of the trans...

Page 5: ...ill of Lading or in a specific form from the carrier in case they have one 3 The carrier will return the material to CM who will service the equipment under the carrier s liability 4 After servicing the carrier will return the serviced product to the client Receipt with Reservations In order to formalize the Receipt With Reservations follow the next procedures 1 Specify the condition of the packag...

Page 6: ...ent bearing power subassemblies and electronic boards with micro controller circuits processors and liquid crystal display that can suffer irreparable damage due to handling We recommend the maximum care possible not to damage the external parts such as the front panel duly identified in the package as well as side top and rear covers Most voltage regulators are endowed with self sustaining caster...

Page 7: ...l of pallet removal with Munk type truck hydraulic gear Storage By proceeding correctly with the Receipt step make sure the equipment is stored in a safe place sheltered and away from humidity The Storage Ceilings are as follows Ambient Temperature 0 o to 40 o C 104 o F Relative Air Humidity 90 maximum non condensing ...

Page 8: ... Check if the floor is compatible and supports the weight of the unit Refer to the Physical Dimensions Table in the Technical Specifications chapter in this manual Good lighting easy access to the area and provision of physical space will ensure easy access to the internal components and it must be taken into consideration in order to facilitate any technical interventions and reduce MTTR Medium T...

Page 9: ...s or similar The cable plumb must be sized considering a minimum gap of 1 5 meters between the exit point of the cables from the bed to the equipment terminal block For places with difficult access and lateral space below 1 0 meter we recommend to double the size and length of the cables thus facilitating the forward displacement of the voltage regulator freeing the access to the inner parts The c...

Page 10: ...mediately consult our Applications Engineering Department In the following illustration we suggest an electrical diagram of a typical installation comprised of a Power Box containing circuit breakers protection circuits and electric cables For the correct sizing of the conductors and protection devices refer to the Circuit Breakers and Cable Sizing Table sent by the commercial department along wit...

Page 11: ...and Cable Table or to the Applications Engineering Department for the correct sizing of circuit cables Consider the input neutral conductor in the versions Perfection Premium Series TA Perfection Premium Series T Perfection Premium Series IT with 380V input voltage For other voltages please consult CM Comandos Lineares Applications Engineering Department AC Power Ground POWER BOARD Ground ...

Page 12: ...LINEARES 12 38 Placement of Internal Components The images are merely illustrative The place of some components may vary without previous notice depending on the model and configuration of the voltage regulator Front Panel Input Circuit Breaker Contactor Manual Bypass Key Terminal for input cables ...

Page 13: ...ulator s input and output configuration identification Delta Star Configuration Default configuration for IT models Isolated Three Phase with 220V input voltage Star Star Configuration Default setting for models IT Isolated Three Phase with 380V electric voltage TA Three Phase with autotransformer T Three Phase without input transformer These models demand Neutral input connection THREE PHASE THRE...

Page 14: ...R OUTPUT PHASE R S OUTPUT PHASE S T OUTPUT PHASE T OUTPUT NEUTRAL GROUND We recommend the use of flexible cables Risk of bad contact Tighten all bolts before operation Mod 001B_R01 For safety the voltage regulators always leave the plant with the closing of the input terminals for 380V voltage If a change to 220V is needed follow the instruction on the terminal label above by changing the input cl...

Page 15: ...tal part of the equipment is open DESL OFF before making the connections 3 The first connection to be made to the equipment terminal block must be the GROUND cable 4 Connect the feeding circuit in the voltage regulator output terminal block respecting the phase sequence R S and T Note In the Cable Terminal Block topic check if the voltage regulator to be installed needs the input Neutral For some ...

Page 16: ...Technical Specification Table All being in accordance check if the manual bypass key is in the off position and turn on the voltage regulator input circuit breaker By following this procedure the front panel will light displaying the message Press Enter to Start Press the Enter button on the panel and observe the sequence of messages on the table as from below Checking Initial Condition Analyzes t...

Page 17: ...regulator Next the screen will display the message Press Enter to Start Turn off the equipment through the internal circuit breaker also turn off the circuit breaker on the Power Board Now connect the output circuit cables once having tested the functioning of the voltage regulator The only thing left on this phase is to feed the output circuit Turn on the Power Circuit Breaker on the Power Board ...

Page 18: ...on condition indicating the Normal Operation CM Comandos Lineares message on the panel Having run these procedures the voltage regulator is suitable for normal operation fed by the distribution circuits with stabilized energy It is important to verify with the consuming circuits in use if the consumed values on the panel per phase are within the specified limits in accordance with your voltage reg...

Page 19: ... a Log of Events that keeps 25 500 records allowing for Operation History Traceability Purpose The main purpose is to isolate the Mains variations protecting the consumer against transients and voltage oscillations supplying a clean sine wave void of harmonic distortions The voltage regulators are part of the AC source system to feed any system where the stabilized source is needed to ensure the g...

Page 20: ...T modules which generate the wave form needed to correct the electric supply voltage variations The result is a precision rate on the output voltage of 1 due to its linear correction system without the use of taps or voltage steps The output voltage adjustment takes place through the compensation transformer automatic key so as to add or subtract minute voltage values thus influencing the voltage ...

Page 21: ...ress Enter To Start Initial screen after energizing the voltage regulator to turn it on press the Enter button Normal Operation CM COMANDOS LINEARES Indication that the voltage regulator is ON and running normally Baud Rate Serial Configuration Shows the data transmission speed to visualize and or alter press the Enter button and select the value through the up and down buttons Date Time Configura...

Page 22: ...und alarm indication ON OFF to alter press the Enter button Date Time 25 05 12 12 05 10 Date and Time Indication Output Power KVA R 5 0 S 5 5 T 5 6 Indication of the voltage regulator s consumed power in KVA Output Power KW R 4 5 S 5 0 T 5 1 Indication of the voltage regulator s consumed power in KW Network Frequency 60 0Hz Network input frequency Indication RST Output Voltage 127 2 127 1 127 2 Ou...

Page 23: ...etwork voltage however within the 25 nominal voltage range beeps 2 times per second maintains the output on Output Off Under Network Voltage Low network voltage below the 25 nominal voltage range beeps 3 times per second shuts down the output Output Off Network Surge High network voltage above the 25 nominal voltage range beeps 3 times per second shuts down the output EEPROM Reading Failure Readin...

Page 24: ...nsfers to bypass does not shut down the output Triggered Bypass Inrush KW Load peak in KW above 125 2 beeps per second Transfers to bypass does not shut down the output Output OFF Frequency Below Limit Input frequency 5 below the nominal 3 beeps per second Shuts down the output Output OFF Freq Above Limit Input frequency 5 above the nominal 3 beeps per second Shuts down the output Output OFF OVI A...

Page 25: ...crest value 2 beeps per second Does not shut down the output Under and Over Voltage Protection The system constantly monitors the output voltage During normal operation of the voltage regulator the output voltage may be kept within the specified values of 1 for an input variation range of 16 In case of any input variation above 16 there will be a transfer of the exceeding percentage proportional i...

Page 26: ... the output voltage to acceptable limits the voltage regulator will procede its boot retaking the load feed with the established voltage In case of defect in the voltage regulator it is possible to turn on the manual bypass key thus the load will be fed by the concessionaire network voltage until the visit of the technician for repair Main Characteristics Automatic bypass system Totally static Iso...

Page 27: ...riation 5 Generator Set Operation Compatible with all models Output Power factor 0 8 Voltage 220 and 380V standard other voltages by consultation Static Regulation 1 Correction Speed 4 milliseconds Dynamic Regulation 10 for 0 to 100 steps of load Recovery Time 1 cycle for 0 100 impulses Configuration Three phase 3 phases neutral ground Frequency 50 or 60 Hz equal to the input Frequency Wave Form S...

Page 28: ...t terminals Dielectric Stiffness 1 500V to input and mass or output and mass during 1 minute Signaling Frontal Panel Liquid Crystal Display Sound Alarm Under Over Input Voltage of up to 25 from nominal voltage 2 beeps per second Under Over Input Voltage above 25 from nominal voltage 3 beeps per second Under Over output voltage Continuous ring Gate Driver Error Continuous ring KVA KW Overload up to...

Page 29: ...300 360 988 400 1 TI 50000 1 300 360 988 475 1 TI 75000 800 540 1 070 440 2 TI 100000 800 540 1 070 520 2 Note The dimensions above refer to standard equipment TA Models Three phase with input auto transformer Equipment Height mm Width mm Depth mm Weight Kg Module Amount TA 10000 900 360 840 125 1 TA 15000 900 360 840 145 1 TA 20000 900 360 840 170 1 TA 30000 1 100 360 870 230 1 TA 40000 1 300 360...

Page 30: ...988 95 1 T 40000 800 360 988 110 1 T 50000 800 360 988 130 1 T 75000 800 540 1 070 160 1 T 100000 800 540 1 070 190 1 Note The dimensions above refer to standard equipment Internal Circuit Breaker Table Power Input Voltage Fuse Type 10 0 KVA 220 or 380V Dual 10A NH00 15 0 KVA 220 or 380V Dual 10A NH00 20 0 KVA 220 or 380V Dual 10A NH00 30 0 KVA 220 or 380V Dual 16A NH00 40 0 KVA 220 or 380V Dual 2...

Page 31: ... months of operation we recommend the Equipment to be revised internally cleaning it inside and verifying its connections Warning It is important to highlight that the internal access to the Equipment must be performed solely by qualified personnel The Equipment although OFF may present stored voltage in its internal components and may even cause damage to physical integrity However we recommend t...

Page 32: ... trips when the voltage regulator is triggered 1 Check whether there is any shorted equipment in the voltage regulator output 2 Check if the load is not being turned on incorrectly all the load at once through one general circuit breaker for instance 3 Check whether there is short circuit in the voltage regulator output cables 4 Check if the voltage regulator fuse is not burnt 5 Check if the circu...

Page 33: ... there is bad contact in the input cables Voltage regulator is Working Gate Driver Error Warning 1 Run the steps in Failure Reset or Alarm with Connected Load on page 18 of this manual Voltage regulator is Working Overcharge Warning KVA or KW 1 Check if the amount of equipment connected to the voltage regulator does not exceed its nominal capacity 2 Check if any equipment has been turned on recent...

Page 34: ...ntry apt to readily give technical support to CM Comandos Lineares Equipment covered or not by warranty For servicing or technical doubts you are kindly requested to do a previous direct consultation to the plant s technical assistance The contacts are Monday through Friday from 8am to 7pm Phone 55 11 5696 5033 Fax 55 11 5696 5030 assistencia cmcomandos com br For emergency services we have specia...

Page 35: ...d Equipment with onsite warranty specified in the Sales Contract will have in loco servicing at the client s premises limited to the availability of the nearest maintenance center located in a 30km radius from downtown except if otherwise specified in the equipment Sales Contract Onsite technical visits must be schedules through our call center confirmed by email under availability The servicing m...

Page 36: ...credited business or any other non authorized professional and contrary to the Technical Procedures established and approved by CM This commitment is limited solely to repairs and replacement of faulty components The bad functioning or stoppage of the equipment or system under no circumstances shall burden CM Comandos Lineares with occasional loss or damage to the proprietor or users limiting the ...

Page 37: ...n Premium Series User s Manual CM COMANDOS LINEARES 37 38 Identification Label CM COMANDOS LINEARES User s Servicing Telephone Number 55 11 5696 5000 www cmcomandos com br MANUFACTURE DATE EQUIPMENT MODEL POWER INPUT OUTPUT FREQUENCY WARRANTY SERIAL NUMBER ...

Page 38: ... de Zagottis 760 04675 085 São Paulo SP BRAZIL www cmcomandos com br General PABX 55 11 5696 5000 Fax 55 11 5696 5055 cm cmcomandos com br Applications Engineering Phone 55 11 5696 5012 Fax 55 11 5696 5022 aplicacoes cmcomandos com br Technical Assistance Phone 55 11 5696 5033 Fax 55 11 5696 5030 assistencia cmcomandos com br ...

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