Club Car V-GLIDE, Maintenance Service Supplement

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ELECTRICAL COMPONENTS Key Switch
Page 12-2 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
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Key Switch Removal, Continued:
2.4. Pull center dash out approximately 1 inch (2.5 cm) from the frame and then bend the top right cor-
ner of the center dash inward while pulling the top of the panel out and down. See following NOTE.
NOTE: Bending the top right corner of the center dash inward during removal will prevent the contacts on
the back of the key switch from touching the metal frame around the dash.
2.5. Slide center dash panel up the steering column by snapping the top out and then rotating the panel
out and up.
3. Disconnect the wires from the key switch. Do not allow the wires to touch.
4. From the back of the dash panel, push down on the retaining tabs surrounding the key switch (4) and
remove the key switch cap (8). Hold the key switch and remove the switch retaining nut (6) from the out-
side of the dash panel (Figure 12-2, Page 12-2).
Key Switch Installation
1. Position the key switch and flat washer (9) in the center dash, then install and tighten the switch retaining
nut (6) to 40 in-lb (4.5·m). Install key switch cap (8) in the center dash (Figure 12-2, Page 12-2).
2. Refer to the wiring diagram to connect the wires to the key switch terminals. Tighten the terminal screws
to 7 in-lb (0.8 N·m). See Wiring Diagram, Section 11, Page 11-4. Coat the terminals with Battery Ter-
minal Protector Spray (CCI P/N 1014305).
3. Install the center dash by reversing the removal procedure. Make sure the key switch terminals (7) do not
touch the frame and that the center dash panel is properly seated and snapped into place (Figure 12-2,
Page 12-2).
4. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.
Figure 12-2 Key Switch
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