Club Car V-GLIDE, Maintenance Service Supplement

Page: 28 / 112

ELECTRICAL SYSTEM AND TESTING Test Procedures
Page 11-16 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
11
Test Procedure 11 – Solenoid Contacts (Power On), Continued:
2. With Forward/Reverse handle in the NEUTRAL position, place red (+) probe of multimeter (set to
Ω
) on
positive post of battery no. 1. Place black (–) probe on the forward terminal lug on Forward/Reverse
switch. If reading is no continuity, inspect the wire assembly between these two positions and replace the
wire assembly if it is has failed (Figure 11-19, Page 11-16).
3. With the key switch in the ON position and the Forward/Reverse handle in the FORWARD position, press
the accelerator pedal to the floor (solenoid will click). With the accelerator pedal pressed, place the red
(+) probe of a multimeter (set to
Ω
) on one of the large posts on the solenoid, and place the black (–)
probe on the other large post on the solenoid. The multimeter should indicate continuity. If the reading
is incorrect, replace the solenoid (Figure 11-20, Page 11-16). See following WARNING.
∆
WARNING
• Remove key, place Forward/Reverse handle in the NEUTRAL position, and disconnect
batteries, negative cable first, as shown in Section 10, Figure 10-1, Page 10-2 before replacing
solenoid or installing gray wire from resistor board to A2 motor terminal.
TEST PROCEDURE 12 – V-GLIDE WIPER SWITCH
See General Warning, Section 10, Page 10-1.
1. Remove the V-Glide wiper switch cover and observe the wiper arm brush as it moves across the fixed
contacts. There should be sufficient spring pressure in the arm to keep the wiper arm brush firmly against
each of the fixed contacts as it travels across them. There should also be proper surface contact between
the brush and each of the fixed contacts as shown (Figure 11-21, Page 11-17).
2. Inspect both the brush and fixed contacts for excessive pitting, burns, or wear. If the brush is worn to the
wear limit line it must be replaced (Figure 11-22, Page 11-17). See Section 12 – Electrical Compo-
nents.
Figure 11-19 Solenoid Contacts – Power On, Step 2 Figure 11-20 Solenoid Contacts – Power On, Step 3
- +
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
Ω
Ω
1000
OFF
WAVETEK 5XL
V
V
V
A
! !
COM 200nA
MAX
1000 ---
750V
FUSED
1
2
3
4 6
5
FORWARD/REVERSE
SWITCH
- +
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
Ω
Ω
1000
OFF
WAVETEK 5XL
V
V
V
A
!
!
COM 200nA
MAX
1000 ---
750V
FUSED