Club Car V-GLIDE, Maintenance Service Supplement

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ELECTRICAL SYSTEM AND TESTING Test Procedures
2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement Page 11-13
11
2.4. With the Forward/Reverse handle in the REVERSE position, place the red (+) probe on the reverse
terminal lug of the Forward/Reverse switch (with green wire attached), and place the black (–)
probe on the movable contact (with the purple wire attached) on forward and reverse rotor
(Figure 11-14, Page 11-13). Reading should be continuity.
3. If the reading is incorrect at any position in step 2, refer to Section 12 – Electrical Components.
4. Connect the battery cables, positive (+) cable first, and tighten to 110 in-lb (12.4 N·m). Coat with Battery
Terminal Protector Spray (CCI P/N 1014305) to minimize corrosion.
Figure 11-13 Forward/Reverse Switch Test – Step 2.3 Figure 11-14 Forward/Reverse Switch Test – Step 2.4
Figure 11-15 Forward/Reverse Switch
- +
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
Ω
Ω
1000
OFF
WAVETEK 5XL
V
V
V
A
!
!
COM 200nA
MAX
1000 ---
750V
FUSED
- +
2m
20
m
200
m
2k
200
200
200 200
20
2
200
m
500
20k
200k
2000
k
Ω
Ω
1000
OFF
WAVETEK 5XL
V
V
V
A
! ! COM 200nA
MAX
1000 ---
750V
FUSED
6-GAUGE GREEN WIRE
6-GAUGE RED WIRE
18-GAUGE
RED WIRE
6-GAUGE BROWN WIRE
YELLOW
WIRE
BLUE WIRE
COMMON TERMINAL LUG
FORWARD
TERMINAL LUG
REVERSE TERMINAL LUG
WHITE WIRE TERMINAL
OF FORWARD AND
REVERSE ROTOR
PURPLE WIRE TERMINAL
OF FORWARD AND
REVERSE ROTOR