Club Car TransPorter 4, Maintenance And Service Manual

Page: 245 / 286

MOTOR Motor Disassembly
16
MOTOR DISASSEMBLY
1. Release the clasp and remove the headband assembly (21) from the motor. Visually inspect brushes and
springs.
(Figure 16-13, Page 16-10) .
2. Before continuing disassembly, place match marks on the motor end cap (20) and motor frame (14).
3. Remove speed sensor (10) and magnet (12).
3.1. Remove the two screws (11) and clamp that secure the speed sensor (10) to the end cap (20).
3.2. Remove the bolt (13) securing the magnet (12) to the armature shaft (15). Hold the back of the armature
assembly to keep it from turning as you remove the bolt.
3.3. Inspect the speed sensor magnet. See Speed Sensor Magnet Inspection on page 16-9.
Figure 16-6 Brush Springs Positioning Figure 16-7 Armature Removal
4. Orient the motor so that the splined end of the armature is facing down.
5. Remove the four end cap bolts. The weight of the motor housing will cause it to drop when the bolts are removed.
See following CAUTION.
CAUTION
• The motor housing will drop when the bolts are removed. Do not put fingers under the motor housing
when removing bolts.
6. Remove the end cap and armature from the motor frame (Figure 16-5, Page 16-4) .
7. Inspect the brush springs for proper tension. See Motor Brush, Spring, and Terminal Insulator Inspection on
page 16-8.
8. Remove the armature from the end cap bearing. See following CAUTION and NOTE.
2019 Transporter Maintenance and Service Manual Page 16-5