Club Car Resort Villager 1999 Owner'S Manual Download Page 1

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Manual Number 101993806

Edition Code 0898C0310B

Tourall, Resort Villager,

Trans-Porter and Trans-Sender

Electric Vehicles

1999

Owner's

Manual

Summary of Contents for Resort Villager 1999

Page 1: ...Manual Number 101993806 Edition Code 0898C0310B Tourall Resort Villager Trans Porter and Trans Sender Electric Vehicles 1999 Owner s Manual...

Page 2: ......

Page 3: ...at is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car Inc The information...

Page 4: ...ed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Carryall products...

Page 5: ...Sender Electric Vehicles 8 Model Identification 10 Pre Operation Checklist 10 Controls 11 Driving Instructions 14 Loading and Unloading 16 Transporting on a Trailer 16 Storage 17 Maintenance 18 Daily...

Page 6: ......

Page 7: ...nd satisfaction are of the utmost importance to Club Car That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WA...

Page 8: ...COMPLETELY BEFORE ATTEMPTING TO DRIVE OR SERVICE THE VEHICLE FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PROPERTY DAMAGE SEVERE PERSONAL INJURY OR DEATH A DANGER INDICATES AN IM...

Page 9: ...S WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE VEHICLE WEAR A FULL FACE SHIELD WHEN WORKING WITH BATTERIES ALWAYS USE INSULATED TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL C...

Page 10: ...e Owner s Manual TOURALL ELECTRIC VEHICLE KEY SWITCH SERIAL NUMBER BRAKE PEDAL BATTERY WARNING LIGHT PARK BRAKE PEDAL ARM RESTS HAND RAIL ACCELERATOR PEDAL DRIVER PASSENGER WARNING DECAL PASSENGER WAR...

Page 11: ...Vehicle Owner s Manual 5 TOURALL ELECTRIC VEHICLE FORWARD REVERSE FORWARD REVERSE LEVER LEVER FORWARD REVERSE HANDLE DANGER DECAL ON BODY UNDER SEAT POTENTIOMETER CAUTION DECAL ON WIPER SWITCH COVER...

Page 12: ...Vehicle Owner s Manual RESORT VILLAGER ELECTRIC VEHICLE KEY SWITCH OPERATING INSTRUCTIONS LABEL ACCELERATOR PEDAL PASSENGER WARNING LABEL DRIVER PASSENGER WARNING DECAL BRAKE PEDAL PARK BRAKE PEDAL BA...

Page 13: ...eature Identification 1999 Transportation Electric Vehicle Owner s Manual 7 RESORT VILLAGER ELECTRIC VEHICLE DANGER DECAL ON BODY CHARGER RECEPTACLE AND FUSE LINK PASSENGER WARNING LABEL FORWARD REVER...

Page 14: ...ehicle Owner s Manual TRANS PORTER TRANS SENDER ELECTRIC VEHICLES KEY SWITCH BATTERY WARNING LIGHT BATTERY CONDITION INDICATOR DRIVER PASSENGER WARNING DECAL VEHICLE LOADING DECAL OPERATING INSTRUCTIO...

Page 15: ...RTER TRANS SENDER ELECTRIC VEHICLES BATTERY DANGER DECAL ON FRAME CHARGER AC CORD REEL ELECTRICAL COMPONENT COVER CAUTION ON COVER TILT BED WARNING DECAL BED BOLT WARNING DECAL ELECTRICAL COMPONENT MO...

Page 16: ...in conjunction with the Periodic Service Schedule on pages 19 through 20 Any problems should be corrected by your Carryall distributor dealer or a trained technician only General All the parts should...

Page 17: ...ERSE Steering The vehicle should be easy to steer and should not have any play in the steering wheel Accelerator As the accelerator pedal is depressed the motor should start and the vehicle should acc...

Page 18: ...TOR PEDAL The accelerator pedal is the pedal on the right with the word GO molded into it Figure 5 Page 12 See following NOTE Figure 3 Key Switch Figure 4 Forward Reverse Handle THE REVERSE BUZZER S W...

Page 19: ...es the vehicle is stopped and there are no accessories on Batteries have discharged to less than 25 of rated capacity If the warning light comes on when the vehicle is operating there will be enough p...

Page 20: ...all instructions prior to driving the vehicle See following WARNING MAKE SURE THE DRIVER IS FAMILIAR WITH ALL CONTROLS AND OPERATING PROCEDURES BEFORE ALLOWING THE VEHICLE TO BE DRIVEN NO MORE THAN TW...

Page 21: ...Turn the key switch to OFF and place the Forward Reverse handle in the NEUTRAL position Remove the key when the vehicle is not in use TO AVOID POSSIBLE INJURY TO INATTENTIVE PASSENGERS AND OR DAMAGE...

Page 22: ...SURFACES ONLY REDUCE SPEED AND AVOID SUDDEN STOPS WHEN BACKING UP FAILURE TO DO SO MAY CAUSE THE VEHICLE TO OVERTURN OR FLIP OVER BACKWARDS DO NOT LOAD THE TAILGATE THE TAILGATE SHOULD BE IN THE UPRIG...

Page 23: ...LE A TRAILER TO CARRY TWO RESORT VILLAGERS SHOULD BE RATED AT 2 X 1600 3200 LB 2 X 727 1454 KG NEVER TOW A CARRYALL VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD UNLESS IT IS ON AN APPR...

Page 24: ...TTERY CABLES AS SHOWN IN FIGURE 1 PAGE 2 ONLY TRAINED MECHANICS SHOULD REPAIR OR SERVICE THE VEHICLE ANYONE DOING EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS STATED IN THIS...

Page 25: ...RAILER THESE PREVENTIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED MORE OFTEN THAN RECOMMENDED IN THE PERIODIC SERVICE SCHEDULE SERVICE REPAIRS AND ADJUSTMENTS MUST BE MADE PER INSTRUCTIONS IN THE 199...

Page 26: ...h Check condition of contacts and wire connections Make sure connections are tight Front Wheel Alignment and Camber Check and adjust as required See Transportation Maintenance Service Manual Section 7...

Page 27: ...icle Owner s Manual 21 Figure 8 Tourall Electric Vehicle Lubrication Points Figure 9 Resort Villager Trans Porter Trans Sender Electric Vehicle Lubrication Points 1 3 6 6 8 8 6 6 6 FLOORBOARD 3 2 1 4...

Page 28: ...LOW ALL INSTRUCTIONS CAREFULLY WHEN DEALING WITH BATTERIES CHARGE BATTERIES IN A WELL VENTILATED AREA ONLY BATTERIES EMIT HYDROGEN WHILE BEING CHARGED HYDROGEN IS AN EXPLOSIVE GAS AND MUST NEVER EXCEE...

Page 29: ...r level Add water only after charging unless the electrolyte level is below the top of the plates In this case add just enough water to cover the plates charge and then check the level again Never cha...

Page 30: ...AND FUSE LINK ARE CLEAN AND TIGHT DO NOT EXPOSE TO RAIN OR ANY LIQUID KEEP THE CHARGER DRY DO NOT USE NEAR FUELS GRAIN DUST SOLVENTS THINNERS OR OTHER FLAMMABLES CHARGERS CAN IGNITE FLAMMABLE MATERIA...

Page 31: ...d at least five times per hour Consult a local HVAC engineer See DANGER in Battery Charger Section Page 24 WHEN THE CHARGER IS ON THE CHARGER DC CORD MAY BE DISCONNECTED FROM THE VEHICLE RECEPTACLE SL...

Page 32: ...returned the charger will shut off The control circuit lockout remains activated until the charger plug is dis connected from the vehicle Because of these unique features only PowerDrive System 48 veh...

Page 33: ...tilizers tars asphalt creosote paint or chewing gum should be removed immediately to pre vent possible stains Because the finish on the vehicle is the same as the finish on today s automobiles com mer...

Page 34: ...ASOLINE OR ELECTRIC VEHICLES AT ANY TIME WITHOUT NOTICE AND WITHOUT OBLIGATION TO MAKE THESE CHANGES ON UNITS PREVIOUSLY SOLD SPECIFICATIONS Tourall Resort Villager Trans Porter Trans Sender POWER SOU...

Page 35: ...l Tread 34 1 2 88 cm 34 1 2 88 cm 34 1 2 88 cm 34 1 2 88 cm Rear Wheel Tread 38 1 2 98 cm 38 1 2 98 cm 38 1 2 98 cm 38 1 2 98 cm Weight Standard electric vehicle without batteries 495 lb 225 kg 590 lb...

Page 36: ...lers or a service agency approved by CLUB CAR IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO CLUB CAR AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE O...

Page 37: ...NY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THI...

Page 38: ...UNDER THIS WRITTEN WARRANTY OR ANY IMPLIED WARRANTY CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE AUTHORITY T...

Page 39: ...or to present a warranty claim contact Warranty Administration CLUB CAR INC P O Box 204658 Augusta Georgia 30917 4658 U S A 706 863 3000 WARRANTY EXCLUSIONS THE PROVISIONS OF THIS LIMITED WARRANTY SH...

Page 40: ...Computer and the Solid State Speed Controller hereinafter called Computer and Controller respectively installed in its new electric vehicle equipped with the PowerDrive System 48 purchased from CLUB...

Page 41: ...ICLES ANY OTHER USE RENDERS THE LIMITED WARRANTIES EXPRESSED HEREIN AND ALL IMPLIED WARRANTIES NULL AND VOID AND SAME ARE HEREBY EXCLUDED ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCID...

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Page 44: ...Club Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Int l 1 706 863 3000 Fax 1 706 863 5808...

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