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Periodic Service Schedule

PERIODIC SERVICE SCHEDULE

WARNING

• Service, repairs, and adjustments must be made per instructions in the maintenance and service

manual.

NOTE:

If the vehicle is constantly subjected to heavy use or severe operating conditions, the preventive maintenance

procedure should be performed more often than recommended in the periodic service and lubrication
schedules.

Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in
optimum operating condition.

Precedent Golf Car Owner’s Manual (Converted Gasoline)

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Summary of Contents for Precedent

Page 1: ...Precedent Golf Car Owner s Manual Converted Gasoline Refer to back cover for applicable build code range ...

Page 2: ......

Page 3: ...quipment to play the game of golf in an area designated as a golf course Throughout this manual the words golf car and vehicle are used interchangeably This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car LLC The information c...

Page 4: ...work and sell parts and service manuals For the name and address of the authorized Club Car dealer or distributor nearest you logon to our web site at www clubcar com or call 1 800 ClubCar 258 2227 If you would prefer to write to us direct your letter to Club Car Attention Marketing Services P O Box 204658 Augusta Georgia 30917 4658 USA We hope you will consider this owner s manual a permanent par...

Page 5: ...y Checklist 18 Driving Instructions 19 Towing 21 Transporting on a Trailer 22 Storage Gasoline Vehicle 22 Maintenance 24 Periodic Service Schedule 25 Periodic Lubrication Schedule 28 Battery Gasoline Vehicles 29 Engine Oil Gasoline Vehicles 30 Fueling Instructions Gasoline Vehicles 33 Cleaning the Vehicle 34 Accessories 34 Subsequent Owner Registration 34 Precedent Four Passenger Vehicle 35 Vehicl...

Page 6: ...ND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information For detailed information on specific features read the appropriate section in this manual Page 4 Precedent Golf Car Owner s Manual Converted Gasoline ...

Page 7: ...e key switch 5 Low Oil Warning Light 2 102519201 Decal Operating Instructions on steering wheel 6 Accelerator Pedal 3 102519301 Decal Rollover Warning on instrument panel 7 Brake Pedal 4 103783002 Decal Operating Instructions on steering wheel 8 Park Brake Pedal Precedent Golf Car Owner s Manual Converted Gasoline Page 5 ...

Page 8: ...ts Hot Manifold Warning on engine starter generator and transaxle 4 Choke 2 102517801 Decal Gas Governor Warning on fuel tank hold down bracket 5 Forward Reverse Control 3 102517901 Decal Frame Ground Warning on vehicle frame under seat Page 6 Precedent Golf Car Owner s Manual Converted Gasoline ...

Page 9: ...CEDENT VILLAGER 4 415 2 1 3 4 2 1 101705701 Decal Falling Off Warning on rear facing seat hand rail and or on back side of forward facing seat backs 4 Foot rest 2 Hand hold 3 Hand rail Precedent Golf Car Owner s Manual Converted Gasoline Page 7 ...

Page 10: ...in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA WARNING This product contains or emits chemicals or substances that have been determined by the...

Page 11: ...amage personal injury or death Contact your distributor dealer DANGER A DANGER indicates an immediate hazard that will result in severe personal injury or death WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury CAUTION A ...

Page 12: ...Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read See Safety Decal and Feature Identification on page 4 Only trained technicians should service or repair the vehicle or battery charger Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriat...

Page 13: ...ery cable Connect battery cables in reverse order 50 Figure 2 Battery Cable Removal Gasoline RECYCLING LEAD ACID BATTERIES WARNING Lead acid batteries contain lead Pb other metals acids and other compounds If improperly handled they can contaminate both water and soil causing environmental damage and personal injury Lead acid batteries are identified by the symbol shown below and should be properl...

Page 14: ...follow operating instructions 4 Keep away from children 6 Explosive gas hazard Refer to General Warnings for more information 1642 Figure 4 International Safety Symbols on Batteries GENERAL INFORMATION These Precedent Golf Cars are available only with gasoline power Throughout this manual important features unique to each model are highlighted We urge the owner operator to read and understand this...

Page 15: ... code exists to enable the user to identify the correct owner s manual for a vehicle This owner s manual is valid for the build code range indicated on the back cover of this owner s manual PH0901 123456 BC54679 SERIAL NUMBER 4 1 2 3 1400 Figure 5 Serial Number Decal SAFETY COMMITTEE If the golf car is to be rented or is part of a fleet we strongly recommend that a safety committee be appointed On...

Page 16: ...s damage the engine and other components and could result in property damage personal injury or death due to unsafe speed KEY SWITCH The key switch is mounted on the dash to the right of the steering column Figure 6 It has two positions OFF and ON which are clearly labeled See following NOTE NOTE The key can be removed only when the key switch is in the OFF position 52 Figure 6 Key Switch 59 Figur...

Page 17: ...e is in either the FORWARD or REVERSE position pressing the accelerator pedal will automatically release the park brake and start the vehicle moving in the direction selected forward or reverse As the accelerator pedal is pressed speed will increase until full speed is reached When the accelerator is released power will be cut off and the motor will stop running 77 Figure 8 Accelerator Pedal BRAKE...

Page 18: ... lockout cam is pulled out approximately 3 8 inch 10 mm and then rotated one half turn until it snaps into place the cam will be in the MAINTENANCE position Figure 11 This will allow the technician to operate the engine in neutral for certain maintenance procedures With the cam in this position the vehicle will not operate if the Forward Reverse handle is placed in either the FORWARD or REVERSE po...

Page 19: ...tures simply push in the choke cover to activate it Hold it during start up and release the choke cover after the engine starts and runs smoothly 62 Figure 13 Choke 63 Figure 14 Low Oil Warning Light LOW OIL WARNING LIGHT The gasoline golf car is equipped with a low oil warning light located on the dash panel just below the steering column Figure 14 If the warning light comes on oil should be chec...

Page 20: ...ll the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Safety and information decals Check to ensure that all safety and information decals are in place See Safety Decal and Feature Identification on page 4 Tires Check for proper tire pressure Visually inspect tires for wear damage and proper inflation on a daily basis See Vehicle Specifications on ...

Page 21: ...d it should return to the original position All Club Car vehicles operate at reduced speed in reverse Governor Check maximum speed of the vehicle The vehicle should operate at 12 15 mph 19 24 km h on a level surface DRIVING INSTRUCTIONS WARNING Only licensed drivers should be allowed to drive the vehicle If renting or loaning the vehicle make sure the driver is familiar with all controls and opera...

Page 22: ...wing him her to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions prior to driving the vehicle STARTING THE VEHICLE 1 Study and understand controls 2 Make sure everyone is seated and holding onto seat handles or handrails 3 Read safety warnings located on dash and or above pedals 4 Make...

Page 23: ...use For gasoline vehicles also turn off the fuel shut off valve Figure 15 TOWING WARNING Do not tow the vehicle on public streets or highways Use only approved Club Car tow bars Turn the key switch to OFF and place the Forward Reverse handle or switch in the NEUTRAL position before towing the vehicle Extreme caution should be used when towing any vehicle Do not exceed 5 mph 8 km h towing speed Do ...

Page 24: ... speed of the tow vehicle should be reduced Because of the added length of the trailer use caution when making turns Remove the vehicle windshield and secure the seat bottom before transporting on a trailer Gasoline vehicles only Turn the fuel shut off valve to the closed OFF position Figure 15 If the vehicle must be transported over long distances or on public highways it should be transported on...

Page 25: ...d using a slip on vinyl cap 3 Disconnect battery and spark plug wire s See Disconnecting the Battery Gasoline Vehicles on page 11 4 Battery should be clean and free of corrosion Wash top and terminals of battery with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off battery Do not allow this solution to enter the battery Let the terminals d...

Page 26: ...the Performance Inspection and the following Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in proper working condition Any vehicle not functioning correctly should be removed from use until it is properly repaired This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions Contact your local Club Car distributor d...

Page 27: ...tantly subjected to heavy use or severe operating conditions the preventive maintenance procedure should be performed more often than recommended in the periodic service and lubrication schedules Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition Precedent Golf Car Owner s Manual Converted Gasoline Page 25 ...

Page 28: ...le Do not wash engine when hot Battery Clean terminals and wash dirt from casing Apply Battery Terminal Protector Spray CC P N 1014305 to battery terminals check electrolyte level See Battery Gasoline Vehicles on page 29 Front wheel alignment and camber Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate maintenance and service manual Electrical wiring and ...

Page 29: ...ed technician only every 100 hours of operation or every 200 rounds of golf General vehicle Check for loose hardware tighten if necessary Refer to the appropriate maintenance and service manual Two year service by trained technician only every 200 hours of operation or every 400 rounds of golf Fuel filters Replace Dispose of used filters properly WARNING If any problems are found during scheduled ...

Page 30: ...hassis Lube EP NLGI Grade 2 Check fill unitized transaxle to plug level 27 oz 0 8 liter 80 90 WT API Class GL 3 or 80 90 WT AGMA Class EP Gear Lube Annually by trained technician only every 100 hours of operation or every 200 rounds of golf Pedal group as required Dupont Performance Dry Multi Use Lubricant First change 100 hours additional change every 200 hours of operation or every 400 rounds of...

Page 31: ...ub Car gasoline vehicle is a 12 volt low maintenance battery that requires infrequent watering Figure 18 Any corrosion around the positive or negative terminals should be washed off with a solution of baking soda and water 1 cup 237 mL per gallon 3 8 L of water Rinse solution off the battery Do not allow this solution to enter battery Be sure terminals are tight Let the terminals dry and then spra...

Page 32: ...serting the dipstick into the oil filler tube 2 and immediately removing it 3 If the oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels safe level 3 4 Insert the dipstick into the oil filler tube See following NOTE NOTE Properly recycle or dispose of used oil in accordance with the environmental laws and regulations for your are...

Page 33: ...es first 1 Turn the key switch to the OFF position then remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the front wheels 2 Access the engine compartment 3 Disconnect battery and spark plug wire s See Disconnecting the Battery Gasoline Vehicles on page 11 4 Position a pan designed for oil changes under the front drain plug Figure 21 1 3 2 1 Drain pan 2 Drain plug 3 Oil...

Page 34: ...om off at an angle then slide the open area of the container up and under the oil filter prior to removing Position the port of the plastic container so oil will be directed into the oil pan Or make a drip guard by folding a piece of cardboard thin metal or plastic under the oil filter forming a channel to direct the filter port oil into the drain pan Dispose of used oil according to the environme...

Page 35: ...vehicle To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If the vehicle has an all weather enclosure installed be sure the fuel tank is properly vented as shown Figure 16 Page 23 To avoid the possibility of fire clean up any spilled fuel be...

Page 36: ...vehicle will last longer with proper cleaning Use a solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see the appropriate maintenance and service manual NOTE Dispose of waste water properly ACCESSORIES There is a complete line of accessory equipment av...

Page 37: ...eeds when four persons are in the vehicle Passengers should hold on to hand holds or hand rails at all times See page 7 Driver should keep both hands on the steering wheel while vehicle is moving Do not leave children unattended on the rear seat while vehicle is moving No more than four persons should be on the vehicle at one time MAINTENANCE Refer to pages 25 through 28 for Periodic Service and L...

Page 38: ...ing rack and pinion Suspension Front and rear tapered mono leaf springs with dual hydraulic shocks Brakes Dual rear wheel self adjusting brakes with cast iron drums and single brake pedal with automatic release park brake BODY CHASSIS Frame Chassis Aluminum and composite Front and rear body Dupont Surlyn Reflections Body finish High gloss molded in color Tires 18 x 8 5 8 tubeless 4 ply rated DIMEN...

Page 39: ... 0 8 liter 27 oz 0 8 liter Fuel tank 6 7 gallons 25 4 liters 6 7 gallons 25 4 liters TIRE PRESSURE Front and rear 12 14 psi 0 83 0 96 bars 18 20 psi 1 24 1 38 bars NOISE AND VIBRATION Drive by noise level to operator Test method EN 12053 2001 70 9 dBA Uncertainty 2 dBA 70 9 dBA Uncertainty 2 dBA Vibration at driver s seat Test method EN 13059 2002 0 8 m s2 Uncertainty 0 096 m s2 0 8 m s2 Uncertain...

Page 40: ...GOLF CAR IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE CAR TO CAUSE IT TO PERFORM OUTSIDE CLUB CAR SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE CAR INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAIN...

Page 41: ...ocument NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE GOLF CAR LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damage...

Page 42: ... CLUB CAR EXPLANATION OF EMISSION CONTROL WARRANTY 1 WARRANTY CLUB CAR warrants to the ultimate purchaser and each subsequent purchaser that the SORE and related emissions equipment is designed built and equipped so as to conform with all applicable California environmental emission regulations and free from defects in materials and workmanship that cause the failure of a warranted part to be iden...

Page 43: ...f a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emission warranty parts list are covered SYSTEMS COVERED PARTS DESCRIPTION Fuel Metering Carburetor assembly fuel injection pump fuel injection nozzle fuel regulator Exhaust Catalytic Converter Exhaust Manifold Air Induction Air filter housing air filte...

Page 44: ...Warranties Page 42 Precedent Golf Car Owner s Manual Converted Gasoline ...

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Page 48: ...Publication Part Number 103814507 Edition Code 1010A00000 103814507 This manual is valid for vehicles with build codes between 55137 and the one indicated at the top of this page ...

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