Club Car Precedent 2014, Maintenance And Service Manual

Page: 308 / 548

20
Starter/Generator
ELECTRICAL COMPONENTS (GASO-
LINE VEHICLE)
9.2. Orient wire at A1 to be 1 inch (25.4 mm) away from A2 terminal as shown and tighten nut to 44 in·lb (5 N·m)
(Figure 20-13, Page 20-10) . See following NOTE.
NOTE: Secure bottom nut of terminal with wrench before tightening top nut.
9.3. Form wire against starter housing as shown and allow terminal at F1 to self-orient. Tighten nut to 44
in·lb (5 N·m). See preceding NOTE.
1
2
F1
DF
3
90°
F2
1. Jumper Wire
2. 1 inch (25.4 mm) Minimum Radius
3. Jumper Wire Not Allowed in this Area.
2687
Figure 20-13 A1 to F1 Terminal Jumper Wire Routing
STARTER/GENERATOR INSTALLATION
1. Install two 3/8-inch hex-head pivot bolts (5) into the mounting bracket with the heads of the bolts facing toward
the driver-side of the vehicle. Position the starter/generator in the mounting bracket so that the bolts will go
through the starter/generator before going through the bracket. Install a lock nut (7) onto each bolt. Tighten to
finger tight
(Figure 20-14, Page 20-11) .
2. Install the adjustment bolt (11) through the adjusting bracket (4) and then through the starter/generator. Install a
lock washer (9) and 5/16-inch nut (12) onto the end of the adjustment bolt (11). Tighten to finger tight.
3. Install the belt (3), then tighten the mounting bolts. See Belt Tension Adjustment on page 20-11.
4. Connect the yellow wire from the voltage regulator to the DF terminal on the starter/generator. Install a flat
washer, lock washer, and nut onto the terminal. Tighten the nut to 18 in·lb (2.0 N·m).
5. Install the white wire from the solenoid to the F2 terminal on the starter/generator. Install the black wire from the
frame to the A2 terminal on the starter/generator. Install a flat washer, lock washer and nut onto each terminal,
and tighten the nut to 45 in·lb (5.1 N·m). Bundle and tie wrap excess wire.
6. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles on page 1-4.
Page 20-10 2014 Precedent ® Golf Car Maintenance and Service Manual