Club Car Pioneer 900, Maintenance Service Manual, Page: 58 / 344

WHEEL BRAKE ASSEMBLIES Front Brake Cables
Page 6-12 2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual
6
Front Brake Cable Removal, Continued:
3. Remove E-clip (1) from brake cable housing at the front spindle bracket and remove cable from spindle
(Figure 6-18, Page 6-11).
4. Remove cotter pin (9), clevis pin (10), and E-clip (8) from brake cable at equalizer (18) (Figure 6-19,
Page 6-12).
5. Remove bolt (4) and nut (6) from brake cable clamp (5) (Figure 6-18, Page 6-11).
6. Remove wire ties securing cable to vehicle and remove cable from vehicle.
FRONT BRAKE CABLE INSTALLATION
1. Place brake cable through frame mounting hole behind equalizer and install E-clip (8) on cable housing
(Figure 6-19, Page 6-12).
2. Place brake cable clevis (6) on equalizer (18) and install the clevis pin (10) and new cotter pin (9) (Fig-
ure 6-19, Page 6-12).
3. Route cable towards the rear of vehicle and over to the driver’s side I-beam and secure with wire ties so
that the brake cable does not touch the brake equalizer (Figure 6-16, Page 6-9). The cable should
pass over the inside I-beam (Figure 6-16, Page 6-9).
4. Route cable along I-beam towards front of the vehicle and secure with wire ties as shown (Figure 6-16,
Page 6-9).
5. Route brake cables between the shock support (8) and brake cable guide bracket (7) as shown (Figure
6-18, Page 6-11).
Figure 6-19 Brake Equalizer
OFF ON OFF ON
FLOORBOARD
REMOVED FOR
CLARITY
8
6
9
TYPICAL
2 PLACES
TYPICAL
2 PLACES
17
10
18