FE350 ENGINE
Engine Assembly
2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 13-49
13
6. Install carburetor. See Section 14 – Fuel System.
7. Place engine onto engine mounting plate and tighten the mounting hardware (1, 2 and 5) to 21 ft-lb
(28.4 N·m). Tighten nuts (6) to 17 ft-lb (23.1 N·m) (Figure 13-44, Page 13-23).
8. Install drive clutch. See Section 17 – Torque Converter.
9. Install drive belt. See Section 17 – Torque Converter.
10. Install muffler. See Section 15 – Exhaust System.
11. Install starter/generator and belt. See Section 12 – Electrical Components.
12. Install the powertrain by performing steps 14 through 36, pages 16-40 through 16-46 in Section 16 –
Unitized Transaxle with Differential Lock.
13. Install oil drain plug in the crankcase and tighten to 20 ft-lb (27.1 N·m). Apply a light film of oil on the seal
of a new oil filter and install the filter on the crankcase. Fill the crankcase to the proper level with the cor-
rect type of oil. This engine should be regarded as a new engine for next scheduled oil change. See
Section 10 – Periodic Maintenance.
14. Check all hardware for proper torque/tightness.
15. Check engine oil level (Figure 13-108, Page 13-49).
15.1. Vehicle should be on a level surface when checking oil. Do not overfill with oil.
16. Install a new or cleaned spark plug, gapped to 0.027 to 0.031 in. (0.69 to 0.79 mm), and connect plug
wire to plug.
17. Connect the battery cables, positive first and tighten to 20 ft-lb (27.1 N·m).
18. Adjust the engine RPM setting. See Engine RPM Adjustment, Section 14, Page 14-13.
19. Test-drive vehicle to ensure all systems are functional and correctly adjusted.
Figure 13-108 Check Engine Oil Level
Club Car
2
Low
Level
Safe
Level
3
Full
Level
1
Oil fill tube
is located under the passenger seat.
Oil must be in
the safe level.
Remove dip stick
and clean.
Re-insert dip stick
until fully seated.
