Club Car IQ PLUS 2008, Maintenance And Service Manual Supplement

Page: 133 / 164

MOTOR (MODEL DA5-4006) Motor Installation
2008-2011 IQ Plus Electric Vehicle Maintenance and Service Supplement Page 16-13
16
shaft) (Figure 16-17, Page 16-13) .
2.4. The grease should be evenly distributed in the grooves to a width of approximately 3/8 inch (9.5
mm).
2.5. Use a flat screwdriver to clean the grease out of one of the grooves and allow air to escape when
the motor is pushed onto the input shaft.
2.6. Check the chamfer and end of the input shaft to ensure these areas are completely clean of grease
as shown (Figure 16-18, Page 16-14) .
3. Install motor on transaxle.
3.1. Slide the motor coupling onto the transaxle input shaft. See following NOTE.
NOTE: The coupling will push any excess grease on the input shaft along the shaft toward the transaxle.
When the motor is pushed onto the input shaft, the motor housing will not bottom out against the
transaxle housing. There will be approximately 1/16 inch (1.6 mm) gap between the motor adapter
ring and transaxle housing as shown
(Figure 16-19, Page 16-14) .
Figure 16-16 Grease on Putty Knife Figure 16-17 Application of grease to Input
Shaft Grooves
1
2
1/2
mm
inch
1
2 3
1 1/2
mm
inch
GREASE
1/8 INCH
(3.1 MM)
3/8 INCH (9.5 MM)