Club Car DS Villager 4, Maintenance And Service Manual

Page: 449 / 510

GASOLINE VEHICLE - CLUTCHES Drive Clutch
23
2
3
4
1
602
Figure 23-9 Primary and Secondary Weights, Wave
Washer and Pin
6. Remove the retaining ring (6) from the shaft of the fixed sheave (18) and slide the moveable sheave (13) off the
shaft
(Figure 23-2, Page 23-4) . See following NOTE.
NOTE: If the moveable sheave is removed from the hub of the fixed sheave, the spiral back-up rings (11) must be
replaced with new rings (Figure 23-2, Page 23-4) .
7. Remove the spacer (14) and spring (15) (Figure 23-2, Page 23-4) .
8. Use a scribe or small pick to remove the spiral backup rings (11) from each end of the bore in the fixed sheave
(Figure 23-2, Page 23-4) . See also Figure 23-10, Page 23-9. Discard the rings.
605
Figure 23-10 Spiral Back-up Rings
INSPECTION OF DRIVE CLUTCH PARTS
1. Inspect the idler spacer (17) for smoothness (Figure 23-2, Page 23-4) .
2. Inspect the bore of the moveable sheave (13) for scarring or wear. The moveable sheave must be replaced if the
bore is worn to a diameter of 0.883 in. (22.4 mm) or larger
(Figure 23-2, Page 23-4) .
3. Inspect the steel shaft on the fixed sheave (18). There should be no measurable wear anywhere on the shaft.
Replace the shaft if it is worn, scratched, or damaged.
4. Inspect the thrust washer (9) for wear. If it is worn more than 0.030 in. (0.76 mm), turn it over or replace it with
a new one.
2020 Precedent,Villager 2 and 4 Maintenance and Service Manual Page 23-9