Club Car Carryall 500, Maintenance And Service Manual

Page: 258 / 456

16
Motor Assembly
MOTOR (MODEL DA5-4006): ELECTRIC
VEHICLES
Figure 16-14 Retracted Brushes Figure 16-15 Armature Installation
3. With the brushes retracted, use an arbor press to press the armature shaft into the end cap bearing (Figure
16-15, Page 16-12) . See following CAUTION.
CAUTION
• Make sure the brushes are held back. Do not allow the brushes to support the weight of the
commutator. The brushes can be easily damaged by this weight.
4. Move the springs back to their original position. Ensure that the spring rests on the end of each brush.
5. Align the match marks on the end cap (20) and the motor frame (14) and secure with four bolts (Figure 16-13,
Page 16-10) . Tighten bolts to 130 in·lb (14.7 N·m).
6. Install the speed sensor magnet (12) with bolt (13). Tighten to 65 in·lb (7.3 N·m).
7. Install the speed sensor (1) with one screw (2) finger-tight (Figure 16-16, Page 16-13) .
8. Install clamp (3) onto sensor wires (4) and secure with other screw (5) finger-tight. Ensure clamp (3) and wires (4)
are oriented as shown
(Figure 16-16, Page 16-13) . Tighten both screws (2 and 5) to 20 in·lb (2.2 N·m).
9. Make sure the armature turns freely. If it does not turn freely, disassemble the motor to find the problem.
Page 16-12 2017 Carryall 500 and 700 Maintenance and Service Manual