Club Car Carryall 500, Maintenance And Service Manual

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MOTOR (MODEL DA5-4006): ELECTRIC
VEHICLES
Motor Removal
16
1. Position floor jack under hitch bracket or frame.
2. Carryall 700 (shown)
2867
Figure 16-1 Lift Vehicle with Floor Jack
Figure 16-2 Vehicle Supported on Jack Stands
5. Remove both rear wheels.
6. Remove the nut, cup washer, and bushing from the bottom side of the shock absorber. Compress the shock
absorber (pushing upwards) to move it out of the way
(Figure 16-3, Page 16-3) .
7. Remove the nuts and bolts mounting the rear leaf springs to the shackles.
8. To gain easier access to the motor, lower the transaxle as low as it will go. If more room is needed, remove the
jack from beneath the transaxle and allow the springs to rest on the floor
(Figure 16-3, Page 16-3) .
Figure 16-3 Lower Axle
9. Remove the four bolts that mount the motor to the transaxle (Figure 16-21, Page 16-16) . See following
CAUTION.
CAUTION
• Do not position fingers under motor when sliding motor off of the input shaft in step 9. Fingers may
get pinched when motor disengages.
10. Carefully slide the motor away from the transaxle until the motor spline disengages the input shaft and remove
the motor from the vehicle.
2017 Carryall 500 and 700 Maintenance and Service Manual Page 16-3