Club Car Carryall 300 2021, Maintenance And Service Manual

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24
Transaxle Removal GASOLINE VEHICLE - TRANSAXLE
TRANSAXLE REMOVAL
See General Warnings on page 1-1.
1. Turn the key switch to the OFF position and remove the key, and place the Forward/Neutral/Reverse control
(FNR) in the NEUTRAL position.
2. Disconnect battery and spark plug wire. See Disconnect the Battery- Gasoline Vehicles on page 1-4.
3. Place chocks at the front wheels and loosen lug nuts on both rear wheels.
4. Disconnect air intake hose, vent hose, and fuel line from throttle body and accelerator cable from electrical
component box.
See Gasoline Vehicle - Fuel System, Section 21, Page 21-1.
5. Disconnect gray 18-pin connector from ECU.
6. Disconnect braided ground cable from engine (Figure 18-3, Page 18-13) .
7. Pedal-Start Vehicles Only: Disconnect 3-wire plug from limit switch on transaxle.
8. Disconnect three wires of main wire harness from starter/generator .
9. Loosen jam nuts (1) securing shifter cable (2) to FNR/accelerator cable mounting bracket. Then, remove bowtie
clip (3) to disconnect shifter cable end (4) from transaxle shift lever (5) and set shifter cable (2) aside
(Figure
24-16, Page 24-15) .
10. Remove bolts (1) securing governor cable bracket (2) and FNR/accelerator cable bracket (3) to transaxle (Figure
24-8, Page 24-10) . Do not disconnect cables (4 and 5).
11. Unhook governor cable (4) and accelerator cable (5) from the governor arm (7).
2
4
5
3
6
7
1
1
3059
Figure 24-8 Governor Arm, Cable and Brackets
3060
Figure 24-9 Disconnect Shock Absorbers
12. Disconnect brake cables from brake assemblies. See Wheel Brake Assemblies section.
13. Remove lower shock mounting hardware from both rear shocks (Figure 24-9, Page 24-10) .
Page 24-10 2021 Carryall 300 Maintenance and Service Manual