Club Car Carryall 300 2021, Maintenance And Service Manual

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17
Transaxle Disassembly, Inspection, and Assembly ELECTRIC VEHICLE - TRANSAXLE
TRANSAXLE DISASSEMBLY, INSPECTION, AND ASSEMBLY
See General Warnings on page 1-1.
TRANSAXLE DISASSEMBLY AND INSPECTION
1. To detach axle tubes (14 and 35) from the transaxle housing, remove the bolts (8) (Figure 17-5, Page 17-3) .
2. Remove 11 bolts (24) that hold housing together.
3. Pull the halves of the housing (11 and 20) apart. If necessary, tap lightly on the spline of the input pinion (17).
See following CAUTION.
CAUTION
• To prevent damage to the housing mating seal surfaces, use caution when separating halves.
4. Remove input pinion gear (17) by pulling gear out while rocking intermediate gear assembly (19). Lift intermediate
gear assembly and differential gear case unit out simultaneously
(Figure 17-5, Page 17-3) . See following
CAUTION.
CAUTION
• Do not damage gears. Use extreme care when handling them.
5. Use a bearing puller or arbor press to remove bearings (16) from the input pinion gear. If the oil seal (10) is
damaged, replace it
(Figure 17-5, Page 17-3) . See also Figure 17-13, Page 17-8. See following CAUTION.
CAUTION
• Do not reuse bearings after removing them. Replace bearings with new ones.
6. To disassemble the intermediate gear assembly, press off together the bearing (16) and the gear (19) (Figure
17-5, Page 17-3) . See also Figure 17-13, Page 17-8.
7. Press the bearing (18) off the intermediate gear assembly (Figure 17-5, Page 17-3) .
2
1
1. Press Ram
2. Arbor
Figure 17-13 Intermediate Gear Assembly
Page 17-8 2021 Carryall 300 Maintenance and Service Manual