Club Car Carryall 300 2021, Maintenance And Service Manual

Page: 205 / 596

SECTION 13 — ELECTRIC VEHICLE - ELECTRICAL
COMPONENTS
13
Electric Vehicle - Electrical Components
DANGER
• See General Warnings on page 1-1.
WARNING
• See General Warnings on page 1-1.
KEY SWITCH
See General Warnings on page 1-1.
TESTING THE KEY SWITCH
See Test Procedure 5 – Key Switch and MCOR Limit Switch Circuit on page 12-19.
KEY SWITCH REMOVAL
1. Disconnect the batteries and discharge the controller. See Disconnect the Batteries – Electric Vehicles,
Section 1, Page 1-5.
2. Remove instrument panel. Refer to See Instrument Panel Removal on page 4-9. .
NOTE: Take care to prevent key switch terminals and wires from touching the metal frame around the dash.
3. Disconnect the wires from the key switch. Do not allow wires to touch.
4. From the back of the instrument panel, push down on the retaining tabs surrounding the key switch (4) and
remove the key switch cap (8). Using a 1-inch socket, hold the key switch and remove the switch retaining nut
(6) from the outside of the instrument panel
(Figure 13-1, Page 13-2) .
KEY SWITCH INSTALLATION
1. Position the key switch (3) and key switch washer (1) in the instrument panel, then install and tighten the key
switch nut (5) to 35 to 45 in·lb (4 to 5 N·m). Install key switch cap (6) into instrument panel, align the bent washer
tab with the slot in the plastic.
(Figure 13-1, Page 13-2) .
2. Refer to the wiring diagram to connect the wires to the key switch terminals. See Sonic Weld, Diode, and 10k
Ohm Resistor Locations, Section 12, Page 12-4.
3. Install instrument panel. Refer to See Instrument Panel Installation on page 4-9.
4. Connect the batteries. See Connect the Batteries – Electric Vehicles, Section 1, Page 1-5.
2021 Carryall 300 Maintenance and Service Manual Page 13-1