Gearcase Lubrication
Front differential:
Clean and install the drain plug (2) and washer before filling the front differential with new lubricant
(Figure 28)
. Tighten
the drain plug to 108 in·lb (12 N·m). Use a funnel when filling the front differential through the lubricant level indicator
hole (1).
See Periodic Lubrication Schedule on page 38.
Tighten the level indicator plug to 120 in·lb (14 N·m).
1
2
1
2
215
Figure 28
Front Differential Lubrication Level
216
Figure 29
Transmission Lubrication Level
Transmission:
Clean and install the drain plug (2) before filling the transmission with new lubricant
(Figure 29)
. Tighten the drain
plug to 96 in·lb (11 N·m). Remove the fill plug from the top of the transmission case and use a funnel to fill the
transmission with lubricant.
See Periodic Lubrication Schedule on page 38.
Apply Loctite 567 to the threads of
the fill plug and tighten to 21 ft·lb (28 N·m).
Check the level of lubricant at the level indicator plug (1). Apply Loctite 567 to the threads of the level indicator plug
and tighten to 21 ft·lb (28 N·m).
Rear differential:
Clean and install the drain plug (2) and washer before filling the rear differential with new lubricant
(Figure 30)
. Tighten
the drain plug to 96 in·lb (10.8 N·m). The fill hole should not be used as a level indicator hole. Fill by volume. Use a
funnel to fill the differential through the fill (1).
See Periodic Lubrication Schedule on page 38.
Apply Loctite 567 to
the threads of the fill plug and tighten to 21 ft·lb (28 N·m).
Page 46
CARRYALL 1500/1700 CE Diesel All-Wheel Drive Owner’s Manual
