Club Car Carryall 1500 2016, Maintenance And Service Manual

Page: 56 / 436

5
Park Brake Pedal
ACCELERATOR AND BRAKE PEDAL
ASSEMBLIES
4. Perform all brake system inspections to ensure that the hydraulic brake system and the park brake system are
adjusted and operating correctly before the vehicle is returned to service.
See Brake System Inspection,
Section 6, Page 6-1.
PARK BRAKE PEDAL
See General Warnings, Section 1, Page 1-2.
PARK BRAKE PEDAL ASSEMBLY REMOVAL
1. Disconnect battery.
See Top-Post Battery: Disconnecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
2. Remove the driver side cup holder to access the cable end at the park brake pedal assembly.
3. Disconnect the cable end from the park brake pedal assembly (1) by removing the bow tie locking pin (2)
(Figure 5-5, Page 5-4) .
4. Loosen the park brake cable jam nuts (3) that secure the cable sheath to the pedal and remove cable (4).
5. Remove the three bolts (5) and locknuts (6) that secure the park brake pedal assembly to the chassis.
6. Remove the park brake pedal assembly from the vehicle.
1
2
3
6
5
4
2818
Figure 5-5 Park Brake Pedal Removal
PARK BRAKE PEDAL ASSEMBLY INSTALLATION
1. If installing a used assembly, be sure to use a small, stiff brush to remove all dirt and debris from the ratchet
teeth
(Figure 5-5, Page 5-4) .
2. Install the park brake pedal assembly and secure with three bolts (3) and locknuts (4). Tighten the locknuts to
15 ft-lb (20 N·m).
3. Install the cable sheath into the pedal assembly and finger-tighten the jam nuts.
Page 5-4 2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual