Club Car Carryall 1500 2016, Maintenance And Service Manual

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GASOLINE ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES Gasoline Engine
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20. Install the engine top cover (1) and tighten the four bolts to 35 in-lb (4 N·m).
21. Install the seat frame and lower rear ROPS (Roll Over Protection Structure) bars. See Seat Support Installation
on page 4-10 and ROPS Installation on page 4-8.
22. Install the upper ROPS frame. See ROPS Installation, Section 4, Page 4-8.
23. Install the cargo bed. See Cargo Bed Installation, Section 4, Page 4-12.
24. Add engine oil. See Engine Oil on page 10-10.
25. Check the engine oil level. See Engine Oil Level Check on page 10-11.
26. Connect battery and spark plug wire(s). See Side-Post Battery: Connecting the Battery – Gasoline/Diesel
Vehicles on page 1-4.
See Top-Post Battery: Connecting the Battery- Gasoline/Diesel Vehicles on page 1-4.
27. Adjust the engine RPM setting. See Engine RPM Adjustment on page 15-25.
28. Install the center seat plate (bucket seat vehicles only).
29. Install seat(s).
30. Test-drive the vehicle to ensure all systems are functional and adjusted correctly.
OIL FILTER HOSES
Oil Filter Hose Removal
1. Drain the engine oil. See Engine Oil on page 10-10.
2. Place a pan under the oil filter hose connections on the engine. See following NOTE.
NOTE: It’s best to disconnect the engine hoses first when removing to allow oil to drain from hoses and engine
hose ports.
3. Loosen the clamps on the oil hoses at the engine ports and slide them from the engine port nozzles.
4. Loosen the clamps on the oil hoses at the filter ports and slide them from the filter port nozzles.
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13
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Figure 15-3 Oil Filter Hose Routing
Oil Filter Hose Installation
1. Replace the oil hoses with OEM hoses (Figure 15-3, Page 15-5) . See following NOTE.
NOTE: Both oil hoses are molded parts. Do not replace with standard cut-to-length hose. Replace with OEM hoses.
2. Secure the hoses to the port nozzles with clamps. See following NOTE.
2016 Carryall 1500/1700 and XRT 1550 Maintenance and Service Manual Page 15-5