PERIODIC MAINTENANCE
General Warning
Page 10-2
2008-2011 IQ System Electric Vehicle Maintenance and Service Supplement
10
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WARNING
• To avoid unintentionally starting the vehicle, place Tow/Run switch in the TOW position, then
disconnect the batteries as shown (Figure 10-1, Page 10-2) and (Figure 10-2, Page 10-2).
• After disconnecting the batteries, wait 90 seconds for the controller capacitors to discharge.
• If wires are removed or replaced, make sure wiring and wire harness is properly routed and
secured. Failure to properly route and secure wiring could result in vehicle malfunction,
property damage, personal injury, or death.
• Lift only one end of the vehicle at a time. Use a suitable lifting device (chain hoist or hydraulic
floor jack) with 1000 lb. (454 kg) minimum lifting capacity. Do not use lifting device to hold
vehicle in raised position. Use approved jack stands of proper weight capacity to support the
vehicle and chock the wheels that remain on the floor. When not performing a test or service
procedure that requires movement of the wheels, lock the brakes.
• For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle.
If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is
raised. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all
crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed
this warning could result in severe personal injury or death.
DISABLING THE VEHICLE
1. Set the park brake.
2. Turn the key switch OFF and remove the key.
3. Place the Forward/Reverse control in the NEUTRAL position.
4. In addition, chock the wheels if servicing or repairing the vehicle..
Figure 10-1 Battery Cable Removal – DS Villager
6x8-Volt Battery Configuration
Figure 10-2 Battery Cable Removal – DS Villager
4x12-Volt Battery Configuration
(Viewed from driver side of vehicle)
1. Place TOW/RUN Switch in TOW before disconnecting or
connecting battery cables.
2. Remove negative battery cable.
3. Remove positive battery cable.
Connect battery cables in reverse order.
(Viewed from driver side of vehicle)
1. Place TOW/RUN Switch in TOW before disconnecting or
connecting battery cables.
2. Remove negative battery cable.
3. Remove positive battery cable.
Connect battery cables in reverse order.
1
2
3
5
6
4
(–)
(+)
TOW
RUN
WA
RNIN
G
1
2
3
1
2
3
4
3
2
1
(–)
(+)