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Club Car Cafe Express, Owner'S Manual Supplement

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Club Car Cafe Express Owner'S Manual Supplement Download Page 12

 

Tools Required

 

Page 12

2004 Cafe Express Owner’s Manual Supplement

 

TOOLS REQUIRED

FLAT BLADE 

SCREWDRIVER

PHILLIPS 

SCREWDRIVER

9/16 IN.

WRENCH

1/2 IN.

WRENCH

7/16 IN.

WRENCH

1/2 IN.

SOCKET

7/16 IN.

SOCKET

3/8 DRIVE

x 2 IN. LONG

EXTENSION

3/8 

DRIVE 

RATCHET

TORQUE

WRENCH

10-100 IN-LB

NUT DRIVER

5/16 IN. 

NUTDRIVER

Summary of Contents for Cafe Express

Page 1: ...Utility Vehicle Owner s Manual for your vehicle you may obtain one from your Club Car dealer or distributor This supplement contains the following information Operating maintenance and cleaning proce...

Page 2: ...manual No other warranties expressed or implied are contained herein Club Car vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500 for low speed vehicles a...

Page 3: ...ators 6 Vehicle Operation 6 Tire Specifications 7 Prop Rod 7 Windshield 7 Refreshment Center 8 Maintenance 9 Periodic Service Schedule 9 Cleaning 9 Cafe Express Vehicle Specifications 10 Cafe Express...

Page 4: ...ons in this supplement the owner s manual and the safety video could result in severe personal injury or death See the Turf Utility Vehicle Owner s Manual for additional safety details SAFETY DECALS A...

Page 5: ...supplier of those foods before conveying them with this vehicle IMPORTANT NOTICE FOOD NOTICE DECAL EACH SIDE OF BASE UNIT VEHICLE LOADING Read owner s manual supplement and warnings on vehicle Vehicl...

Page 6: ...aining Pre Operation and Daily Safety Checklist items before driving the vehicle PERFORMANCE INSPECTION Governor With the neutral lockout in the SERVICE position check the engine RPM with a tachometer...

Page 7: ...res may not have sufficient side wall strength to adequately support the vehicle Correct tire pressure is essential Low air pressure will reduce vehicle travel speed and result in weakened tire sidewa...

Page 8: ...food or ice that is intended for human consumption Failure to heed this warning could result in food poisoning Consumable Ice Compartments The consumable ice compartments located in the rear driver an...

Page 9: ...ray lubricant is also recommended The door locks should be lubricated on a monthly basis with a dry lubricant PERIODIC SERVICE SCHEDULE See the Turf Utility Owner s Manual for all other items to be in...

Page 10: ...leaned and san itized Clear Plastic Doors The clear plastic panels on the doors should be cleaned daily with a mild soap and water solution Dry with a clean damp chamois Do not use window cleaning spr...

Page 11: ...carbon monoxide gas which is an odorless deadly poison Batteries release explosive gases Keep all sources of ignition cigarettes sparks flames away from charging and service areas Charging and service...

Page 12: ...ual Supplement TOOLS REQUIRED FLAT BLADE SCREWDRIVER PHILLIPS SCREWDRIVER 9 16 IN WRENCH 1 2 IN WRENCH 7 16 IN WRENCH 1 2 IN SOCKET 7 16 IN SOCKET 3 8 DRIVE x 2 IN LONG EXTENSION 3 8 DRIVE RATCHET TOR...

Page 13: ...10577 1 4 20 x 3 4 PHILLIPS PAN HEAD SCREW W PATCH 10 x 5 8 PHILLIPS PAN HEAD SCREW W PATCH 1 4 20 x 1 1 2 PHILLIPS PAN HEAD SCREW W PATCH 5 16 18 x 1 1 4 HEX HEAD SCREW W PATCH 1011937 CANOPY FRAME 1...

Page 14: ...four at front Tighten all screws to 50 in lb 5 6 N m See following CAUTION 3 Locate the hole in the corner just above the consumable ice compartment door See Detail in Figure 2 Slide the clip 5 in bet...

Page 15: ...d two mounting pads 3 to front body with two 5 16 x 1 1 4 hex head screws with patch 4 Tighten screws to 45 in lb 5 N m 4 Secure the left and right knee braces 6 and 7 with new 5 16 18 x 1 1 2 hex hea...

Page 16: ...four 1 4 20 x 1 1 2 phillips pan head screws with patch 3 and stainless steel flat washers 4 Figure 5 Tighten screws to 50 in lb 5 6 N m See following CAUTION CAUTION Do not overtighten screws 4 Adju...

Page 17: ...orner align the bottom edge of the velcro strip on the cover with the bottom edge of the velcro strip on the frame Continue working around vehicle until canopy cover is completerly secured to canopy f...

Page 18: ...ield as shown Push all three channels onto the frame evenly until the channels are firmly attached to the frame QUESTIONS Questions or comments regarding this kit instruction should be referred to you...

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