Club Car 2004 DS Gasoline, Owner'S Manual

Page: 33 / 60

Periodic Service Schedules
2004 DS Golf Car Owner’s Manual Page 31
NOTE: If the vehicle is constantly subjected to heavy use or severe operating conditions, the preventive
maintenance procedure should be performed more often than recommended in the periodic ser-
vice and lubrication schedules.
Both the Periodic Service Schedule and Periodic Lubrication Schedule must be followed to keep
vehicle in optimum operating condition.
PERIODIC SERVICE SCHEDULE – ELECTRIC VEHICLE
REGULAR INTERVAL SERVICE
Daily service by owner Batteries Charge batteries (after each use only).
Weekly service by owner Batteries
Check electrolyte level. Add water if
necessary. See page 36.
Monthly service by owner
or trained technician
Batteries
Wash battery tops and clean terminals
with baking soda/water solution.
Tires
Check air pressure and adjust if
necessary. See Vehicle Specifications
on page 45.
Wiper switch
(V-Glide 36-volt vehicle only)
Check for cracks or other damage; make
sure switch is securely fastened to frame.
Check moveable contact for correct
operation.
General vehicle
Wash battery compartment and underside
of vehicle.
Semiannual service by trained
technician only
(every 50 hours of operation
or 100 rounds of golf)
Brake system
Check brake shoes; replace if necessary.
See Section 6 – Wheel Brake
Assemblies in the appropriate
maintenance and service manual.
Lubricate brake slides per Lubrication
Schedule. See Section 6 – Wheel Brake
Assemblies in the appropriate
maintenance and service manual.
Check brake cables for damage; replace if
necessary.
Electrical wiring and connections Check for tightness and damage.
Forward/Reverse switch
Check condition of contacts and wire
connections. Make sure connections are
tight.
Front wheel alignment and camber
Check and adjust as required. See
Section 7 – Steering and Front
Suspension in the appropriate
maintenance and service manual.
Motor controller output regulator (MCOR)
Check for loose hardware, cracks and
other damage.
Annual service by
trained technician only
(every 100 hours of operation
or 200 rounds of golf)
Batteries
If batteries are not performing as
expected, see Section 13 – Batteries in
the appropriate maintenance and service
supplement.