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CLIVET WSA-XIN 101, Installation And Operating Manual

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CLIVET WSA-XIN 101 Installation And Operating Manual Download Page 3

M0Q940G14-03 WSAT-XIN 

21-171 

3

Index of contents

  

4

 

1 

 Installation quick guide 

5

 2   

General 

description 

6

 3   

Reception 

8

 4   

Positioning 

10

 5   

Water 

connections 

12

 6   

Electrical 

connections 

15

 7   

Start-up 

23

 8   

Control 

29

 9   

Maintenance 

40

  10 

 Alarms - Status 

45

 11 

 

Accessories 

47

 12 

 

Decommissioning 

52

 13 

 

Residual 

risks 

53

 14 

 

Technical 

information 

54

 15 

 

Dimensional 

drawings 

57

Summary of Contents for WSA-XIN 101

Page 1: ...M0Q940G14 03 10 03 17 Installation and operating manual AIR COOLED INVERTER CHILLER FOR OUTDOOR INSTALLATION WSAT XIN 21 171...

Page 2: ...he installation and maintenance cost for the life cycle of the system The purpose of this manual is to provide you with information that is useful from reception of the equipment through installation...

Page 3: ...eneral description 6 3 Reception 8 4 Positioning 10 5 Water connections 12 6 Electrical connections 15 7 Start up 23 8 Control 29 9 Maintenance 40 10 Alarms Status 45 11 Accessories 47 12 Decommission...

Page 4: ...4 WSAT XIN 21 171 M0Q940G14 03...

Page 5: ...6 6 Connections performer by customer p 20 C Remote alarm signal 6 6 Connections performer by customer p 20 D Remote control 11 1 RCTX Remote control p 47 E BUS connection 100m 11 1 RCTX Remote contr...

Page 6: ...ienced personnel they may cause damages to things and injuries people 2 4 Intended use Use the unit only cooling water or a water and glycol mix for air conditioning Keep to the limits foreseen in the...

Page 7: ...ate the unit Contact a service centre authorized by the manufacturer The installer must train the user particularly on Start up shutdown Set points change Standby mode Maintenance What to do what not...

Page 8: ...ance clear evidence of deficiencies damages during transport Contact by fax and registered mail with advice of receipt to supplier and the carrier Any disputes must be made within 8 days from the date...

Page 9: ...1 171 9 B Screws 3 3 Packaging removing Be careful not to damage the unit Keep packing material out of children s reach it may be dangerous Recycle and dispose of the packaging material in conformity...

Page 10: ...exhaust The device prevents any impurity in the water circuit to dirt the heat exchanger verify unit weight and bearing point capacity verify that all bearing points are aligned and leveled install th...

Page 11: ...N 21 171 11 A Keep the min distances from the podestrian areas B Provide windbreaks in locations with strong winds C Avoid snow accumulations on batteries D Install the unit lifted from the ground E P...

Page 12: ...afeguard the pipes with heating cables placed under the insulation or empty the system in cases of long non use 5 3 Anti freeze solution The use of an anti freeze solution results in an increase in pr...

Page 13: ...es etc Neglecting the washing will lead to several filter cleaning interventions and at worst cases can cause damages to the exchangers and the other parts 5 6 Recommended connection The installer mus...

Page 14: ...Flow Switch The flow switch must be present to ensure shutdown of the unit if water is not circulating It has to be installed in a duct rectilinear part not in proximity of curves that cause turbulenc...

Page 15: ...Voltage F L A full load ampere absorbed current at maximum admitted conditions F L I full load input full load power input at max admissible condition Electrical wiringdiagram Nr 6 2 Connections 1 Re...

Page 16: ...6 4 Power input A mm 22 B mm 22 C mm 34 Install the isolator switch near the unit Fix the cables if vacated may be subject to tearing The cable must not touch the compressor and the refrigerant pipin...

Page 17: ...ule FU1 Fuse AP2 Electronic thermostatic management FU2 230V aux cicuit fuse AP4 Fan control module KA1 Inverter alarm auxiliary relay AP6 RS 485 module OPTIONAL KA2 Compressor control relay C1 C2 Fan...

Page 18: ...and timer AP4 Fan control module QS1 Main isolator switch AP6 RS 485 module OPTIONAL QM1 Compressor line protection C1 C2 Fan capacitor KA1 Inverter alarm auxiliary relay T1 Transformer KA2 Compressor...

Page 19: ...Pump motor overload cutout AP4 Fan control module KMP Circulation pump control contactor TTL RS485 RS 485 module OPTIONAL KA1 Inverter alarm auxiliary relay T1 Transformer KA2 Compressor control relay...

Page 20: ...for sizes 21 41 SA1 On Standby remote 6 7 SA1 On Standby remote p 22 4 Only for sizes 51 71 SA3 Second setpoint enabling 7 10 SA3 2 set point p 25 A Fuses Provided by the customer M8 Pump use Provided...

Page 21: ...ns perfomer by customer AP7 Room keypad A Fuses Provided by the customer M8 Pump use Provided by the customer QS1 Isolating switch ALM Cumulative fault signal max 24v AC QG Electrical panel XT1 Termin...

Page 22: ...antifreeze safeties etc Standby assisted stop are active the antifreeze safeties etc 6 8 Remote control For details see 11 Accessories p 47 6 9 Serial communication module with RS485 serial converter...

Page 23: ...correct return and supply no bypass no stratification 4 structure integrity 5 fans run freely 6 unit on vibration isolators 7 unit input water filter shut off valves for cleaning 8 vibration isolator...

Page 24: ...antifreeze solutions make sure the glycol percentage is suitable for the type of use envisaged Weight of glycol 10 20 30 40 Freezing temperature C 3 9 8 9 15 6 23 4 Safety temperature C 1 4 10 19 Mod...

Page 25: ...oltage Total absorption of the unit Absorption of the single electric loads 7 9 Remote controls IFDL UIBU UIF SFNPUF DPOUSPMT 0 4UBOECZ FUD BSF DPOOFDUFE BOE JG OFDFTTBSZ FOBCMFE XJUI UIF SFTQFDUJWF Q...

Page 26: ...r dynamic differential setpoint in Cool dS05 36 C 7 13 Minimum pump speed setting Only for units fitted with an EC circulator The flow switch must not be tripped with the circulator at minimum speed a...

Page 27: ...ON Pi22 pump ON Off Pi03 7 15 Circulating pump anti lock function The function prevents mechanical locks of the circulation pump caused by prolonged inactivity Parameter modification Keys Esc Set Menu...

Page 28: ...etc temperatures and flows of the different fluids water air both in input and in output from the unit temperature and pressures on the characteristic points of the refrigerating circuit compressor di...

Page 29: ...k not related to scheduling Clock Active scheduling Clock setting Scheduling Water set point compensation active Not used 8 2 Keys Symbol Name Action Function 3 sec Up Increases the value Next voice S...

Page 30: ...og reset PASS password EU alarms Alarm log 8 4 Stand by Step Display Action Keys Menu Variable Notes 1 Main menu Press 3 sec Stand by 2 Stand by Press 3 sec ON If CL43 1 key DOWN not enable DUJWF GVOD...

Page 31: ...dification Step Display Action Keys Menu Variable Notes 1 Main menu Press Ai 2 Ai Select SP 3 SP Access Cool 4 Cool Select Choose Cool 5 Cool Confirm 50 6 50 Press Set the value 55 7 55 Confirm 55 8 P...

Page 32: ...p 45 8 10 Alarms Step Display Action Keys Menu Variable Notes 1 Main menu Press Ai 2 Ai Select ALARM menu Al 3 Al Press Access 1 active alarm 4 Er01 Scroll Other active alarms 5 Press Back to the prev...

Page 33: ...m 27 10 7 27 10 Select Alarm output hour Example alarm still active 8 Select Alarm output date Example alarm still active 9 Select Type of alarm AUto automatic MAnu manual 10 AUto Press 11 Press Back...

Page 34: ...minal I O Configuration CF ConFiguration Configuration Ui User interface User interface tr thermoregulation Thermoregulation St Stati Operating modes Operating stata CP ComPressori Compressor PI Pump...

Page 35: ...3 tE74 tE75 tE76 1 3 set event 3 Event hour par tE24 Event minutes par tE25 Unit mode par tE26 0 On 1 standby Cooling temperature par tE27 tE52 tE53 tE54 tE55 tE80 tE81 tE82 tE83 1 4 set event 4 Event...

Page 36: ...mple scheduling 1 Example with active scheduling A manual modification of the cool setpoint key Set SP menu Cool B manual modification of the cool setpoint key Set SP menu Cool Activation scheduling e...

Page 37: ...ature tE13 tE41 tE69 Event 2 Time tE17 tE45 tE73 Minutes tE18 tE50 tE74 Mode 0 on 1 standby tE19 tE47 tE75 Cooling temper ature tE20 tE48 tE76 Event 3 Time tE24 tE52 tE80 Minutes tE25 tE53 tE81 Mode 0...

Page 38: ...mperature The probe is not used to perform the ambient thermoregulation Follow these steps Step Display Action Keys Menu Variable Notes 1 Main menu Press PAr 2 PAr Press PAr 3 PAr Select Cr 4 Cr Press...

Page 39: ...Press Ui 5 Ui Select Ui22 6 Ui22 Confirm 0 7 0 Select 1 8 1 Confirm 1 9 Press Back to the previous menu Step Display Action Keys Menu Variable Notes 1 Main menu Press 3 sec 2 Select Air1 3 Air1 Press...

Page 40: ...t is recommended to plan inspections at shorter intervals frequent use continuous or very intermittent use near the operating limits etc critical use service necessary 9 3 Unit booklet It s advisable...

Page 41: ...171 41 9 5 Main components sizes 21 71 A Coil B Inverter C Electrical panel D Exchanger E pump F Compressor G Fan A vent B pump C input probe D Safety valve 6 Bar E plate exchanger F Flow Switch G in...

Page 42: ...40G14 03 size 81 141 A Coil B Inverter C Electrical panel D Exchanger E pump F Compressor G Fan A vent B Differential pressure switch C input probe D plate exchanger E pump F input probe G Safety valv...

Page 43: ...tact with the exchanger fins can cause cuts wear protective gloves to perform the above described operations It is extremely important that the battery gives the maximum thermal exchange therefore its...

Page 44: ...the relative protection gridsare well fixed the fan bearings evident by noise and anomalous vibrations the terminal protection covers are closed and the cable holders are properly positioned 9 12 Circ...

Page 45: ...yboard temperature probe AUTO E066 Faulty DHW temperature probe AUTO E068 Faulty external temperature probe AUTO E069 Faulty high pressure input circuit AUTO E071 Faulty compressor discharge temperatu...

Page 46: ...of di L1 High pressure di L2 Compressor Alarm di L3 Flow user side di L4 On Standby remote di L5 Remote Heat Cool not used currently AO AO L1 Primary pump it is a digital 0 1 AO L2 Fan signal standar...

Page 47: ...3 WSAT XIN 21 171 47 11 Accessories 11 1 RCTX Remote control QG Electrical panel XT1 Terminal block of the customer connections AP7 Room keypad A Max 100 mt Cable section Min 0 35 Max 1 mm2 LAN net A...

Page 48: ...the function Par CF01 protocol selection 0 Disabled 1 Modbus Parameter modification Main menu Parameters CF CF01 Parameter Description Range CF30 address Modbus 1 255 CF31 BaudRate Baud Rate 0 1200 1...

Page 49: ...its 3 units 4 units unit 1 unit 2 unit 1 unit 2 unit 3 unit 1 unit 2 unit 3 unit 4 Summer set point SPCool 7 7 5 7 7 5 8 7 7 5 8 8 5 Tr15 0 5 0 5 1 0 5 0 5 1 5 0 5 0 5 1 5 2 Summer set point 2 SPCool...

Page 50: ...and polyurethane external insulation and a maximum operating pressure of 6 bar 11 5 KTFLX Hose kit for connection to the chiller heat pump Size No 21 71 2 x Connection of 1 between the unit and the sy...

Page 51: ...2 W3 W4 PE181101 21 41 BB30 60 Sh BB30 45 Sh BB30 60 Sh BB30 45 Sh RED BEIGE RED BEIGE PE181910 51 141 BB100 60 Sh BB100 45 Sh BB100 60 Sh BB100 45 Sh RED BEIGE RED BEIGE PE182701 151 171 BB200 60 Sh...

Page 52: ...overed by the legislation in question are marked with the symbol on the side With the aim of protecting the environment all of our units are produced in compliance with Directive EC on waste electrica...

Page 53: ...Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values that in crease the pressure to beyond the safety valve...

Page 54: ...3 3 13 External Section Fans Type of fans 8 AX AX AX AX AX AX AX AX AX AX AX No of fans No 1 1 1 2 2 1 1 1 2 2 2 Standard airflow l s 653 1028 1028 2081 1996 2167 2389 2444 3333 3889 4167 Installed un...

Page 55: ...content 0 56 0 64 0 64 1 14 1 80 2 37 2 37 2 37 3 13 3 13 3 13 3 13 4 27 4 27 External Section Fans Type of fans AX AX AX AX AX EC EC EC EC EC EC EC EC EC No of fans 1 1 1 2 2 1 1 1 2 1 1 1 1 1 Stand...

Page 56: ...and Hz 63 125 250 500 1000 2000 4000 8000 dB A dB A 21 73 73 70 65 63 59 51 36 49 64 31 76 70 65 60 58 53 46 48 49 64 41 76 71 66 61 59 54 47 49 49 64 51 76 71 69 66 63 58 50 39 53 68 71 77 71 69 67 6...

Page 57: ...ed Inverter 141 171 EXCELLENCE Twu C leaving exchanger water temperature Tae C external exchanger inlet air temperature 1 Normal operating range 2 Normal operating range with modulating fans 3 Operati...

Page 58: ...nlet GAS F 1 7 internal exchanger water outlet GAS F 1 M Air supply Size 21 31 41 Length mm 942 942 942 Depth mm 433 433 433 Height mm 992 992 992 W1 kg 37 38 40 W2 kg 17 18 20 W3 kg 39 40 42 W4 kg 19...

Page 59: ...hanger water inlet GAS F 1 7 internal exchanger water outlet GAS F 1 M Air supply Size 51 71 Length mm 1087 1087 Depth mm 445 445 Height mm 1234 1234 W1 kg 51 53 W2 kg 32 33 W3 kg 53 55 W4 kg 34 34 Op...

Page 60: ...water inlet GAS F 1 1 4 8 Internal exchanger water outlet GAS F 1 1 4 M Air supply Size 81 91 101 Length mm 1731 1731 1731 Depth mm 724 724 724 Height mm 1137 1137 1137 W1 kg 65 65 65 W2 kg 35 35 35 W...

Page 61: ...water inlet GAS F 1 1 4 8 Internal exchanger water outlet GAS F 1 1 4 M Air supply Size 121 131 141 Length mm 1731 1731 1731 Depth mm 724 724 724 Height mm 1517 1517 1517 W1 kg 65 65 65 W2 kg 35 35 35...

Page 62: ...inlet GAS F 1 7 internal exchanger water outlet GAS F 1 M Air supply Size 21 31 41 Length mm 942 942 942 Depth mm 433 433 433 Height mm 992 992 992 W1 kg 37 38 40 W2 kg 17 18 20 W3 kg 39 40 42 W4 kg 1...

Page 63: ...changer water inlet GAS F 1 7 internal exchanger water outlet GAS F 1 M Air supply Size 51 71 Length mm 1087 1087 Depth mm 445 445 Height mm 1234 1234 W1 kg 51 53 W2 kg 32 33 W3 kg 53 55 W4 kg 34 34 O...

Page 64: ...r water inlet GAS F 1 1 4 8 Internal exchanger water outlet GAS F 1 1 4 M Air supply Size 81 91 101 Length mm 1731 1731 1731 Depth mm 724 724 724 Height mm 1137 1137 1137 W1 kg 65 65 65 W2 kg 35 35 35...

Page 65: ...supply return 7 Internal exchanger water inlet GAS F 1 1 4 8 Internal exchanger water outlet GAS F 1 1 4 M Air supply Size 121 Length mm 1731 Depth mm 724 Height mm 1517 W1 kg 70 W2 kg 55 W3 kg 110 W4...

Page 66: ...eturn 7 Internal exchanger water inlet GAS F 1 1 4 8 Internal exchanger water outlet GAS F 1 1 4 M Air supply Size 131 141 151 Length mm 1341 1341 1341 Depth mm 1159 1159 1159 Height mm 1520 1520 1520...

Page 67: ...return 7 Internal exchanger water inlet GAS Victaulic1 1 2 8 Internal exchanger water outlet GAS Victaulic1 1 2 M Air supply Size 161 171 Length mm 1341 1341 Depth mm 1146 1146 Height mm 1770 1770 Op...

Page 68: ...x 34 93 8855392 info clivetcomercial com CLIVET ESPA A S A U Service and Maintenance Division Calle Real de Burgos N 12 28860 Paracuellos del Jarama Madrid Espa a Tel 34 91 6658280 Fax 34 91 6657806 i...

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