CLIVET SCREWLine3 Series Installation And Operating Manual Download Page 1

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M08S40E15-01

22-05-18

WDAT-SL3 FC 200.2-580.2

Installation and

operating manual

High efficiency air-cooled liquid chiller air-cooled for outdoor installation

WDAT-SL3 FC 200.2-580.2

Summary of Contents for SCREWLine3 Series

Page 1: ...M08S40E15 01 22 05 18 WDAT SL3 FC 200 2 580 2 Installation and operating manual High efficiency air cooled liquid chiller air cooled for outdoor installation WDAT SL3 FC 200 2 580 2...

Page 2: ...he installation and maintenance cost for the life cycle of the system The purpose of this manual is to provide you with information that is useful from reception of the equipment through installation...

Page 3: ...description 4 2 Reception 6 3 Positioning 8 4 Water connections 10 5 Electrical connections 13 6 Start up 19 7 Control 27 8 Maintenance 33 9 Status 37 10 Accessories 42 11 Decommissioning 51 12 Resid...

Page 4: ...xperienced personnel they may cause damages to things and injuries people 1 4 Intended use Use the unit only cooling water or a water and glycol mix for air conditioning keep to the limits foreseen in...

Page 5: ...s In case of breakdown or malfunction Immediately deactivate the unit Contact a service centre authorized by the manufacturer The installer must train the user particularly on Start up shutdown Set po...

Page 6: ...advice of receipt to supplier and the carrier Any disputes must be made within 8 days from the date of the delivery Complaints after this period are invalid 2 1 Storage Observe external packaging ins...

Page 7: ...FC 200 2 580 2 7 2 3 Packaging removing Be careful not to damage the unit Keep packing material out of children s reach it may be dangerous Recycle and dispose of the packaging material in conformity...

Page 8: ...ring point capacity verify that all bearing points are aligned and leveled install the unit raised from the ground consider the maximum possible snow level A correct circulation of the air is mandator...

Page 9: ...M08S40E15 01 WDAT SL3 FC 200 2 580 2 9 3 5 AxiTop 8 x Click...

Page 10: ...e subject to temperatures close to 0 C mix water with glycol or safeguard the pipes with heating cables placed under the insulation or empty the system in cases of long non use 4 3 Anti freeze solutio...

Page 11: ...ing system bypass 8 expansion vessel 4 7 Hydraulic connections UNIT A filettare to thread saldare to weld A1 A2 impianto system A B fornito da Clivet Clivet supplied o or B A Retirer le joint de conne...

Page 12: ...ooling coil 1 Carefully wash the system with clean water fill and drain the system several times 2 Apply additives to prevent corrosion fouling formation of mud and algae 3 Fill the plant 4 Execute le...

Page 13: ...full load power input at max admissible condition Electrical wiringdiagram Nr 5 2 Connections 1 Refer to the unit electrical diagram the number of the diagram is shown on the serial number label 2 Ver...

Page 14: ...0 2x300 4x185 4x185 4x185 4x185 4x185 Max bar Cu width mm 63 63 63 63 63 63 63 Tightening torque Nm 5 6 Connections performer by customer APV analogical output for free cooling management valve fan QM...

Page 15: ...sharing center 4 select Modify board setting 5 select Local area connection LAN 6 select Internet protocol version 4 TPC IPV4 and enter Property 7 set the IP address 192 168 1 100 8 set Subnet mask a...

Page 16: ...Distance up to 350 mt A User interface 2 Distance up to 700 mt B B1 KNX bus max 350 mt twisted pair with shield 0 8 mm EIB KNX cable marking recommende C PSX Mains power supply unit pwer supply unit...

Page 17: ...N 3106A Every RS485 serial line must be set up using the In Out bus system Other types of networks are not allowed such as Star or Ring networks The difference in potential between the earth of the tw...

Page 18: ...down yellow startup red flashing software error red flashing communicating not possible fixed hardware error communication down 5 12 BACnet IP Option LED BSP communication with AP1 module LED BUS com...

Page 19: ...tification 4 structure integrity 5 fans run freely 6 unit on vibration isolators 7 unit input water filter shut off valves for cleaning 8 vibration isolators on water connections 9 expansion tank indi...

Page 20: ...ure C 1 4 10 19 6 6 Electric Circuit Verify that the unit is connected to the ground plant Check the conductors are tightened as the vibrations caused by handling and transport might cause these to co...

Page 21: ...ible damages It is possible to limit the absorbed electric power with an external signal 0 10 Vcc or 4 20mA The higher the signal is the lower the number of compressors available to meet the thermal n...

Page 22: ...rd 3 Press 4 Main menu Select Unit parameters 5 Unit parameters Select Climatic TExt 6 Climatic TExt pwd Select Parameter 7 Set 8 Confirm 9 Press 3 sec 10 Select Local connections Path Main Menu Unit...

Page 23: ...Menu Unit parameters Water reset Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password Set Password 3 Press 4 Main menu Select Unit parameters 5 Unit parameters Select Water reset 6 W...

Page 24: ...cable 0 8 mm use an EIB KNX cable Possible connections Tree star in out bus mixed It is not possible to use a ring connection No end of line resistor or terminator required There must be suitable arr...

Page 25: ...setpoint3 plus optimal H2O temperature control MODE C The master manages the single cooling The master optimizes individual refrigerant circuits Active pumps only with active compressors P0343 2 P0344...

Page 26: ...gerating circuit compressor discharge liquid intake The measurements must be kept and made available during maintenance interventions 6 16 Operating at reduced load The units are equipped with partial...

Page 27: ...rature utility side D T OutH2OUtilitySide Water outlet temperature utility side E ActualState On off eco pmp On F ActualMode Cool water cooling Heat Heating not used 2 Installed compressors 1 0 Compre...

Page 28: ...r cooling Heat water heating option 4 Confirm 5 Exit 7 6 Modify setpoint Step Display Action Menu Variable Keys Notes 1 Press 2 Main menu Select Unit parameters 3 Unit parameters Confirm Set Point 4 S...

Page 29: ...irculating for each week day Step Display Action Menu Variable Keys Notes 1 Press 2 Main menu Select Scheduler 3 Scheduler Select Day 4 Select Time 5 Set Event time 6 Confirm 7 Select Value 8 Set On E...

Page 30: ...ter password 6 Alarm list detail Press 7 Alarm list Select Alarm 8 Select Reset Executed 9 Press 3 sec 10 Password management Select Log off 7 10 Keyboard settings Step Display Action Menu Variable Ke...

Page 31: ...al protection DI 965 hydronic T5 DL1 A ee027 Water inlet temperature probe faulty AI 687 central T1 B1 A ee028 Water outlet temperature probe faulty AI 687 central T1 B2 A ee029 External air temperatu...

Page 32: ...e from analogic input AI 94U driver T1 X1 A M fF113 High pressure from digital input DI 985 circuit 1 T3 X8 A M ff114 Pre alarm high pressure A fF115 High pressure from analogic input AI 985 circuit 1...

Page 33: ...limits etc critical use service necessary intervention frequency months 1 6 12 1 presence corrosion X 2 panel fixing X 3 fan fixing X 4 coil cleaning X 5 water filter cleaning X 6 check the exchanger...

Page 34: ...nt for the exchanger to be able to provide the maximum thermal exchange therefore it is essential for the inner surfaces to be clean of dirt and incrustations Periodically check the difference between...

Page 35: ...eful to direct the air in the opposite direction of the fan air movement Hold the gun parallel to the fins to avoid damages As an alternative vacumn cleaner can be used to suck impurities from the air...

Page 36: ...hanger by an hot air jet for greater safety fill the exchanger with glycoled solution 6 protect the exchanger from the air 7 remove the drain plugs to the pumps Any anti freeze liquid contained in the...

Page 37: ...1 0 OK 1 Fault DI 687 OvlP2Util_D1 Status of thermal protection contact of utilisation pump 2 0 OK 1 Fault DI 687 OvlP3Util_DL2 Status of thermal protection contact of utilisation pump 3 0 OK 1 Fault...

Page 38: ...ch contact Active if compressor Screw 0 Fault 1 OK DI 985 EnCircScrew_D3 Status of the circuit enabling input contact Active if compressor Screw 0 Fault 1 OK DO 985 Cmd Cmp1_Q2 Status of the compresso...

Page 39: ...block alarm S1125 CircBlock Lock alarm circuit S1126 ThTDischarge Theoretical discharge temperature 9 3 Thermostatic C1 status code description detailed description S1200 SHSpOp Operating overheating...

Page 40: ...etpoint unit 5 Address 5 on periferalbus S0605 SetPoint Unit6 Value accessible from the display of the unit machine network master Working setpoint unit 6 Address 6 on periferalbus S0606 SetPoint Unit...

Page 41: ...Hydronic module pump 2 hours S0505 HoursP3 Hid Hydronic module pump 3 hours S0506 HoursInverter Hid Hydronic module inverter hours 9 7 Energy meter status code description detailed description S0720...

Page 42: ...4 5 6 TW in 15 C TW out 10 C 50 AE 13 C EEV T T PD 1 2 3 4 5 6 TW in 15 C TW out 10 C 0 AE 10 C A B C D AE TW in AE TW in 2 C AE TW in 2 C AE TW in 2 C AE TW in 2 C off ON ON ON off ON ON off off off...

Page 43: ...C 50 AE 13 C EEV T T PD 1 2 3 4 5 6 TW in 15 C TW out 10 C 0 AE 10 C A B C D AE TW in 2 C AE TW in 2 C AE TW in 2 C AE TW in 2 C TW out setpoint cool off ON ON ON ON ON ON off off off ON ON ON off off...

Page 44: ...l solution total weight 30 kg 459 461 545 549 555 669 677 963 973 1119 1132 1100 1121 1132 Freezing temperature C 23 4 Ethylene glycol volume 40 l 177 178 210 212 214 258 261 372 376 432 437 425 433 4...

Page 45: ...d thus avoid the condensation of the refrigerant into the partial energy recovery device The recovery exchanger must be always maintained full of water The lack of water amplifies the noise generated...

Page 46: ...y to install a storage tank with an adequate capacity in the system s hot water circuit In the absence of hot water circulating in the recovery exchanger the maximum entering air temperature is reduce...

Page 47: ...y specialised technical personnel A Group with 2 pumps B Group with 3 pumps 1 Internal exchanger 2 Cutoff valve 3 Purge valve 4 drain valve 5 Pressure gauge 6 Safety valve 6 Bar 7 Packaged electric pu...

Page 48: ...48 WDAT SL3 FC 200 2 580 2 M08S40E15 01 10 6 Anti vibration mount support...

Page 49: ...M08S40E15 01 WDAT SL3 FC 200 2 580 2 49...

Page 50: ...50 WDAT SL3 FC 200 2 580 2 M08S40E15 01...

Page 51: ...ts covered by the legislation in question are marked with the symbol on the side With the aim of protecting the environment all of our units are produced in compliance with Directive EC on waste elect...

Page 52: ...elf Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values that in crease the pressure to beyond the safety v...

Page 53: ...referred to the following conditions internal exchanger water temperature 6 7 C Water flow rate 0 043 l s per kW Entering external exchanger air temperature 35 C Evaporator fouling factor 0 18 x 10 4...

Page 54: ...tent FCD l 671 672 827 827 829 866 865 951 951 1237 1237 1635 1635 1635 Water content FCI l 409 409 436 442 449 470 475 541 551 975 997 885 894 905 Power supply Standard power supply 400 3 50 400 3 50...

Page 55: ...1 521 585 585 670 756 756 756 1122 1122 1122 Water content FCI l 429 433 436 469 474 489 516 560 571 821 832 885 Power supply Standard power supply V 400 3 50 400 3 50 400 3 50 400 3 50 400 3 50 400 3...

Page 56: ...00 4000 8000 dB A dB A 200 2 107 98 86 92 97 73 76 72 98 77 210 2 107 98 90 92 97 74 76 72 98 77 220 2 108 99 92 92 97 75 77 74 98 77 240 2 108 99 91 94 97 76 77 74 98 77 260 2 108 99 90 93 96 81 79 7...

Page 57: ...s 37 9 37 9 45 2 45 2 45 2 53 4 53 4 53 4 53 4 86 6 86 6 72 5 Fouling Correction Factors Internal exchanger evaporator m2 C W F1 FK1 0 44 x 10 4 1 0 1 0 0 88 x 10 4 0 97 0 99 1 76 x 10 4 0 94 0 98 F1...

Page 58: ...387 1394 W3 Supporting point kg 1664 1673 W4 Supporting point kg 1414 1418 Shipping weight kg 5431 5462 Operating weight kg 6102 6134 The presence of optional accessories may result in a substantial v...

Page 59: ...607 W2 Supporting point kg 1176 1185 1194 1172 1175 1176 W3 Supporting point kg 882 883 884 885 884 882 W4 Supporting point kg 1556 1567 1601 1538 1550 1556 W5 Supporting point kg 1139 1142 1158 1130...

Page 60: ...1457 1461 W3 Supporting point kg 831 828 829 824 W4 Supporting point kg 1750 1775 1687 1724 W5 Supporting point kg 1433 1442 1408 1423 W6 Supporting point kg 802 803 801 803 Shipping weight kg 7246 72...

Page 61: ...4 W4 Supporting point kg 831 835 842 W5 Supporting point kg 1581 1736 1559 W6 Supporting point kg 122 1199 1113 W7 Supporting point kg 1018 1022 1028 W8 Supporting point kg 796 799 806 Shipping weight...

Page 62: ...rting point kg 1523 1539 1364 1381 1385 W4 Supporting point kg 753 754 766 765 767 W5 Supporting point kg 1923 1935 1758 1864 1915 W6 Supporting point kg 1430 1437 1273 1323 1333 W7 Supporting point k...

Page 63: ...980 980 802 807 980 W4 Supporting point kg 809 809 809 877 877 809 W5 Supporting point kg 728 728 728 799 799 728 W6 Supporting point kg 1959 1979 1994 1959 1959 1959 W7 Supporting point kg 1576 1623...

Page 64: ...ting point kg 896 897 Shipping weight kg 7157 7190 Operating weight kg 7566 7599 1 Internal exchanger evaporator 2 External exchanger condenser 3 Unit fixing holes 4 Lifting brackets removable if requ...

Page 65: ...W5 Supporting point kg 1088 1089 1119 1059 1070 1088 W6 Supporting point kg 1266 1267 1291 1246 1255 1266 W7 Supporting point kg 658 658 661 652 655 658 W8 Supporting point kg 1001 1014 1023 991 995 1...

Page 66: ...oint kg 1628 1645 1573 1601 W6 Supporting point kg 923 939 893 917 W7 Supporting point kg 809 811 814 814 W8 Supporting point kg 1205 1222 1136 1147 Shipping weight kg 8826 8906 8520 8613 Operating we...

Page 67: ...g 2001 2184 1961 W7 Supporting point kg 524 579 511 W8 Supporting point kg 1191 1186 1185 W9 Supporting point kg 607 617 601 W10 Supporting point kg 1157 1179 1050 Shipping weight kg 10508 11049 10212...

Page 68: ...kg 1182 1206 1087 1177 1196 W6 Supporting point kg 2359 2371 2125 2263 2313 W7 Supporting point kg 1282 1286 1089 1122 1133 W8 Supporting point kg 1113 1114 951 945 942 W9 Supporting point kg 612 614...

Page 69: ...1226 1231 1196 1208 1220 W6 Supporting point kg 2431 2481 2506 2389 2406 2431 W7 Supporting point kg 1369 1382 1389 1095 1105 1369 W8 Supporting point kg 1097 1092 1088 1280 1282 1097 W9 Supporting p...

Page 70: ...info clivetcomercial es CLIVET ESPA A S A U Service and Maintenance Division Calle Real de Burgos n 12 28860 Paracuellos del Jarama Madrid Espa a Tel 34 91 6658280 Fax 34 91 6657806 info clivet es CLI...

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