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VM2150

GLOBE VALVE GRINDING MACHINE

OPERATING MANUAL

ORIGINAL INSTRUCTIONS

P/N 90418
October 2017
Revision 1

Summary of Contents for VM2150 Series

Page 1: ...VM2150 GLOBE VALVE GRINDING MACHINE OPERATING MANUAL ORIGINAL INSTRUCTIONS P N 90418 October 2017 Revision 1...

Page 2: ......

Page 3: ...tions about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telep...

Page 4: ...Page B VM2150 Operating Manual CLIMAX GLOBAL LOCATIONS...

Page 5: ...P N 90418 Rev 1 Page C CE DOCUMENTATION...

Page 6: ...factory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect in the...

Page 7: ...AND INSPECTION 13 3 2 SELECTING TOOLS AND PREPARATION 19 3 2 1 Selecting tools 19 3 2 2 Preparing tools 22 3 2 3 Preparing the machine 22 4 OPERATION 25 4 1 PRE OPERATION CHECKS 25 4 2 OPERATION 25 4...

Page 8: ...50 Operating Manual TABLE OF CONTENTS CONTINUED CHAPTER SECTION PAGE 6 STORAGE AND SHIPPING 45 6 1 STORAGE 45 6 1 1 Short term storage 45 6 1 2 Long term storage 45 6 2 SHIPPING 45 APPENDIX A ASSEMBLY...

Page 9: ...for hand held operation 22 3 14 Tool adaptation 22 4 1 Indicator of grinding pressure 26 4 2 Indicator of grinding pressure at grinding spindle VM2150 and VM2150S 26 4 3 Indicator of grinding pressur...

Page 10: ...or valves with flange 58 A 12 220 41S N01 00 mounting device for valves without flange 59 A 13 Solid grinding and lapping discs diameter 4 2 6 10 65 mm 60 A 14 Solid grinding and lapping discs diamete...

Page 11: ...t up 5 2 1 Components 8 2 2 Specifications 11 3 1 Solid grinding discs with guides for diameter 39 3 94 10 100 mm 20 3 2 Solid grinding discs with adjustable guides for diameter 3 15 5 9 80 150 mm 20...

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Page 13: ...in setup operation and maintenance tasks Read this entire manual to familiarize yourself with the VM2150 before attempt ing to set it up or operate it 1 2 SAFETY ALERTS Pay careful attention to the sa...

Page 14: ...es risks to your safety You the end user are responsible for conducting a risk assess ment of each job site before setting up and operating this machine Intended use Use this machine in accordance wit...

Page 15: ...operation Always wear eye protection when operating the machine Sound level This machine produces potentially harmful sound levels Hearing protection is required when operating this machine or workin...

Page 16: ...s used the operating manual is always legible and is available in full at the globe valve grinding machine s location the machine is operated maintained and repaired only by sufficiently qualified and...

Page 17: ...n lifting and rigging operations I have taken pre cautions to keep workers away from the identified fall path I considered how this machine operates and identified the best placement for the controls...

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Page 19: ...5 and Section 5 on page 39 must be followed to ensure a safe operation of the globe valve grinding machine Any faults during the warranty period will be recovered according to CLIMAX s terms of warran...

Page 20: ...ty Any modifications of the globe valve grinding machine made by the customer will be at their own responsibility This applies especially for any changes that will not comply with the safety requireme...

Page 21: ...P N 90418 Rev 1 Page 9 FIGURE 2 2 MACHINE WITH PNEUMATIC DRIVE SYSTEM AND HAND HELD OPERATION FIGURE 2 3 MACHINE WITH ELECTRIC DRIVE MOTOR AND COLUMN SETUP...

Page 22: ...grinding discs a solid grinding disc abrasives a guide 2 1 1 Hand held operation For grinding operation the machine is held with both hands and the grinding pres sure is manually adjusted The tool sys...

Page 23: ...ult into non repairable damage to the globe valve grinding machine Pneumatic drives may only be operated with filtered and lubricated and dry air Failure to observe can result into non repairable dama...

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Page 25: ...ponents have been shipped 3 Inspect all components for damage Contact CLIMAX immediately to report damaged or missing components NOTICE Keep the shipping container and all packing materials for future...

Page 26: ...ge to other equipment by parts falling out of the case Especially during work at high levels secure all parts against dropping This is also important for parts not directly used for the operation Afte...

Page 27: ...P N 90418 Rev 1 Page 15 FIGURE 3 2 MACHINE CASE VM2150 WITH PNEUMATIC DRIVE FIGURE 3 3 ACCESSORY CASE VM2150 VM2150 SVL...

Page 28: ...Page 16 VM2150 Operating Manual FIGURE 3 4 MACHINE CASE VM2150S WITH ELECTRIC DRIVE FIGURE 3 5 MACHINE CASE VM2150S WITH PNEUMATIC DRIVE...

Page 29: ...P N 90418 Rev 1 Page 17 FIGURE 3 6 ACCESSORY CASE VM2150S FIGURE 3 7 MACHINE CASE VM2150SV AS SHOWN INCLUDING ELECTRIC DRIVE...

Page 30: ...Page 18 VM2150 Operating Manual FIGURE 3 8 MACHINE CASE VM2150SV AS SHOWN INCLUDING PNEUMATIC DRIVE FIGURE 3 9 ACCESSORY CASE VM2150SV...

Page 31: ...ine 3 2 1 Selecting tools Select the tool size according to application working diameter width of seat Selection of proper tool components according to Table 3 1 Grinding or lapping disc Guide for han...

Page 32: ...x 8 1 97 50 1 57 40 2 17 55 2 17 55 1 54 39 M5 x 16 M5 x 8 1 97 50 2 36 60 1 89 48 M5 x 16 M5 x 8 2 56 65 2 56 65 2 56 65 2 87 73 2 48 63 M5 x 16 M5 x 8 3 15 80 3 15 80 3 35 85 3 15 80 3 54 90 3 07 7...

Page 33: ...OUPLING TYPE 10 SOLID GRIND ING DISC WITH GUIDE FIGURE 3 11 TOOL COMPONENTS FOR HAND HELD OPERATION WITH BALL JOINT COUPLING TYPE 10 SOLID GRIND ING DISC WITH GUIDE FIGURE 3 12 TOOL COMPONENTS FOR HAN...

Page 34: ...operation the ball joint coupling of the machine has to be lubricated with grease i e Molykote or Unimoly GL82 or similar FIGURE 3 13 ASSEMBLED TOOL FOR HAND HELD OPERATION The lapping discs are made...

Page 35: ...les and hoses for damages For grinding operation always wear eye protection glasses For machines with electric drive motor check that the trigger button is in unlocked position before connecting to th...

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Page 37: ...2 Check that the work area is clear of non essential personnel and equipment 3 Check that the machine control observation area will not be in the path of hot flying chips during machine operation 4 Ch...

Page 38: ...at the trigger button For machines with pneumatic drive adjust speed at the maintenance unit see Figure 4 4 and Figure 4 5 For machine with electric drive it is possible to select the direction of the...

Page 39: ...and lapping pressure according to application For best results re adjust grinding pressure during operation CAUTION Do not reach with hands or other sections of the body into rotating tools Wear eye p...

Page 40: ...Page 28 VM2150 Operating Manual FIGURE 4 5 ELECTRIC DRIVE DUSS WITH TRIGGER BUTTON AND DIRECTION OF ROTATION FIGURE 4 6 MAINTENANCE UNIT WITH OPERATING BUTTONS FOR PNEUMATIC DRIVE OPTIONAL...

Page 41: ...base plate is approx 180 200 mm from the centre of the valve Flange mounting Mount the brackets with base plate onto flange Mounting to valve without flange Do the following 1 Connect the two fixator...

Page 42: ...the distance from front of base plate to center of valve is still approximately 7 09 7 87 180 200 mm 5 Connect the adjustable support of the column mounting device to the base plate using screws M8 x...

Page 43: ...mp column into adjustable support see Figure 4 10 7 Locate and clamp the machine into the column mounting device see Fig ure 4 11 FIGURE 4 10 COLUMN MOUNTING DEVICE COMPLETELY MOUNTED FIGURE 4 11 MACH...

Page 44: ...g device does not require guides 4 3 3 Preparing tools If necessary clean the grinding discs with oil free cleaning fluid i e lacquer thin ner Put abrasives onto the grinding discs not needed for lapp...

Page 45: ...he air supply line must offer a minimum pressure of 91 psi 6 3 bar to the maintenance unit The air supply must be free from humidity and particles to protect the unit from damage All supply lines must...

Page 46: ...s adjust speed at the trigger button For machines with pneumatic drive adjust speed at the maintenance unit see Figure 4 4 and Figure 4 5 For machine with electric drive it is possible to select the d...

Page 47: ...from valve body 3 Disconnect machine from power supply 4 Remove tool from quick lock coupling 5 Disassemble tool 6 Change abrasives 7 Assemble grinding tool as described in Section 3 2 2 on page 22 C...

Page 48: ...DING DISCS WITH ADJUSTABLE GUIDES Mounting and adjustment of guides according to the outer diameter of the valve plug TABLE 4 1 SELECTION OF GRINDING DISC FOR GRINDING OF VALVE PLUGS WITH SOLID GRINDI...

Page 49: ...stable guides and valve plug should be approximately 004 1 mm WARNING The grinding disc must be able to rotate easily during operation If the grinding disc will block it may endanger personnel If nece...

Page 50: ...the maintenance unit The air supply must be free from humidity and particles to protect the unit from damage All supply lines must be provided for the air pressure and volume requirements Locate the...

Page 51: ...egard of safety regulations may result in danger of life and health of persons Before performing any service work disconnect the machine from the power supply line to avoid danger to the life and heal...

Page 52: ...haft and bushing have to be lubricated by using special grease type Kl ber 46MR401 0 5 mm thick over the full length It is very important that all components have to be mounted in exactly the same pos...

Page 53: ...ccording to all safety regulations that apply All hoses should be changed according to the preventative maintenance regula tions even if there are no visible damages observe the manufacturer s recomme...

Page 54: ...carried out by trained mechanical specialists only CAUTION During all work on the machine the power supply line has to be disconnected to avoid any danger to the life and health of people due to uncon...

Page 55: ...e electric drive the machine is overloaded The heat protection is acti vated Let the machine cool down As soon as the heat protection of the electric drive is deactivated let the machine run at high s...

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Page 57: ...rom the workpiece 2 Remove the tooling 3 Remove hoses 4 Remove the machine from the workpiece 5 Clean the machine to remove dirt grease metal chips and moisture 6 Spray all unpainted surfaces with LPS...

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Page 59: ...E A 4 220 20S N01 00 SPRING SYSTEM 51 FIGURE A 5 220 21S N01 00 SPRING STANDARD MACHINE 52 FIGURE A 6 220 22S N01 00 SPRING SV MACHINE 53 FIGURE A 7 220 31S N01 00 BALL JOINT COUPLING TYPE 10 54 FIGUR...

Page 60: ...Page 48 VM2150 Operating Manual FIGURE A 1 VALVE GRINDER ASSEMBLY...

Page 61: ...P N 90418 Rev 1 Page 49 FIGURE A 2 220 11S N01 00 ELECTRIC DRIVE...

Page 62: ...Page 50 VM2150 Operating Manual FIGURE A 3 220 12S N01 00 PNEUMATIC DRIVE...

Page 63: ...P N 90418 Rev 1 Page 51 FIGURE A 4 220 20S N01 00 SPRING SYSTEM...

Page 64: ...Page 52 VM2150 Operating Manual FIGURE A 5 220 21S N01 00 SPRING STANDARD MACHINE...

Page 65: ...P N 90418 Rev 1 Page 53 FIGURE A 6 220 22S N01 00 SPRING SV MACHINE...

Page 66: ...Page 54 VM2150 Operating Manual FIGURE A 7 220 31S N01 00 BALL JOINT COUPLING TYPE 10...

Page 67: ...P N 90418 Rev 1 Page 55 FIGURE A 8 170 20S N01 00...

Page 68: ...Page 56 VM2150 Operating Manual FIGURE A 9 220 32S N01 00 BALL JOINT COUPLING TYPE 15...

Page 69: ...P N 90418 Rev 1 Page 57 FIGURE A 10 170 10S N01 00...

Page 70: ...Page 58 VM2150 Operating Manual Column mounting device not delivered with S and SV machines FIGURE A 11 220 40S N01 00 MOUNTING DEVICE FOR VALVES WITH FLANGE...

Page 71: ...P N 90418 Rev 1 Page 59 FIGURE A 12 220 41S N01 00 MOUNTING DEVICE FOR VALVES WITHOUT FLANGE...

Page 72: ...Page 60 VM2150 Operating Manual Tools FIGURE A 13 SOLID GRINDING AND LAPPING DISCS DIAMETER 4 2 6 10 65 MM FIGURE A 14 SOLID GRINDING AND LAPPING DISCS DIAMETER 3 2 3 9 80 100 MM...

Page 73: ...P N 90418 Rev 1 Page 61 FIGURE A 15 SOLID GRINDING DISCS WITH ADJUSTABLE BEARINGS DIAMETER 3 2 5 9 80 150 MM...

Page 74: ...Page 62 VM2150 Operating Manual FIGURE A 16 LIST OF ABRASIVES...

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