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Climax KM3000 Operating Manual Download Page 9

P/N 16325, Rev. 10

Page 1

 LIST OF FIGURES

F

IGURE

P

AGE

2-1. Components   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  8
2-2. KM3000 power options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  9
2-3. Needle valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  10
2-4. HPU connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  11
2-5. Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13
3-1. Lifting from the crate using a strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18
3-2. Inserting an end mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  19
3-3. Bar clamp to rear of base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20
3-4. Stub end mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
3-5. Large shaft mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  21
3-6. Small shaft mounting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  22
3-7. Vertical and horizontal feed configuration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23
4-1. HPU speed control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27
4-2. Long or aligned keyways  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  28
4-3. Axially spaced keyways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29
4-4. Cross milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  30
A-1. KM3000 assembly with speed control (P/N 85119) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  40
A-2. KM3000 assembly with speed control parts list (P/N 85119). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41
A-3. KM3000 assembly with speed control parts list (P/N 85119). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  42
A-4. KM3000 assembly with speed control parts list (P/N 85119). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  43
A-5. KM3000 assembly (P/N 85122) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  44
A-6. KM3000 assembly parts list (P/N 85122). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  45
A-7. KM3000 pneumatic assembly (P/N 85123) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  46
A-8. KM3000 pneumatic assembly parts list (P/N 85123) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  47
A-9. KM3000 pneumatic assembly (P/N 85124) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  48
A-10. Base and top slide assembly (P/N 28839) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  49
A-11. Base and top slide assembly metric (P/N 30459)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  50
A-12. Clamp assembly (P/N 15647)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  51
A-13. Top slide assembly (P/N 75077)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  52
A-14. Top slide leadscrew assembly (P/N 38091). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  53
A-15. Gearbox spindle drivetop assembly (P/N 34403). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  54
A-16. Vertical leadscrew assembly (P/N 75096) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  55
A-17. Spindle and quill assembly (P/N 15651)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  56
A-18. Spindle and quill assembly metric (P/N 16022) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  57
A-19. Motor electric assembly (P/N 81474) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  58
A-20. Motor assembly (P/N 11895) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  59
A-21. Motor assembly parts list (P/N 11895) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  60
A-22. Cap motor end assembly (P/N 81475). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  61
A-23. MTR/SPD controller assembly (P/N 36686). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  62
A-24. Electric motor assemblies 120V (P/N 36780) and 230V (P/N 36684) . . . . . . . . . . . . . . . . . . . . . . . .  63
A-25. 230V 50/60 Hz CE controller (P/N 79218) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  64
A-26. Multiple model controller (P/N 79218) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  65
A-27. Controller parts list (P/N 79218). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  66
A-28. In-line switch (P/N 37938)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  67

Summary of Contents for KM3000

Page 1: ...KM3000 KEY MILL MACHINE OPERATING MANUAL ORIGINAL INSTRUCTIONS P N 16325 May 2019 Revision 10...

Page 2: ......

Page 3: ...ons about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telepho...

Page 4: ...Page B KM3000 Operating Manual CLIMAX GLOBAL LOCATIONS...

Page 5: ...P N 16325 Rev 10 Page C CE DOCUMENTATION...

Page 6: ...factory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect in the...

Page 7: ...raulic power 10 2 3 DIMENSIONS 12 2 4 SPECIFICATIONS 14 3 SETUP 17 3 1 RECEIPT AND INSPECTION 17 3 2 LIFTING AND RIGGING 18 3 3 END MILL SETUP 18 3 4 TYPICAL SHAFT MOUNTING 19 3 5 STUB END MOUNTING 21...

Page 8: ...3 4 Vertical adjustment screw 33 5 3 5 Gearbox spindle quill assembly 34 5 3 6 Attaching motor 34 5 3 7 Adjusting screw and cover 34 5 3 8 Electric power systems 35 5 3 9 Pneumatic power systems 35 5...

Page 9: ...st P N 85122 45 A 7 KM3000 pneumatic assembly P N 85123 46 A 8 KM3000 pneumatic assembly parts list P N 85123 47 A 9 KM3000 pneumatic assembly P N 85124 48 A 10 Base and top slide assembly P N 28839 4...

Page 10: ...motor assembly parts list P N 38708 73 A 35 Hydraulic key mill gearbox P N 34935 74 A 36 Box gear assembly P N 21022 75 A 37 Hydraulic motor assembly P N 35002 76 A 38 250 450 RPM hydraulic motor ass...

Page 11: ...set up 5 1 2 Risk assessment checklist after set up 5 1 3 KM3000 labels 6 2 1 Pneumatic specifications 10 2 2 Hydraulic specifications 11 2 3 Specifications 14 2 4 Electrical specifications 14 5 1 Ma...

Page 12: ...Page 2 KM3000 Operating Manual This page intentionally left blank...

Page 13: ...to aid in setup operation and maintenance tasks Read this entire manual to familiarize yourself with the KM3000 before attempt ing to set it up or operate it 1 2 SAFETY ALERTS Pay careful attention to...

Page 14: ...end user are responsible for conducting a risk assess ment of each job site before setting up and operating this machine Intended use Use this machine in accordance with the instructions and precautio...

Page 15: ...s Pay attention to hot sur face labels and avoid contact with bare skin until the machine has cooled 1 4 MACHINE SPECIFIC SAFETY PRECAUTIONS Eye hazard This machine produces metal chips during operati...

Page 16: ...ttach directly to the workpiece itself or to an adjacent struc ture and achieve their rigidity from the structure to which it is attached The design intent is that the Portable Machine Tool and the st...

Page 17: ...operations I have taken pre cautions to keep workers away from the identified fall path I considered how this machine operates and identified the best placement for the controls cabling and the operat...

Page 18: ...MAX immediately for replacements TABLE 1 3 KM3000 LABELS P N 59037 Warning label wear ear pro tection P N 59044 Warning label read the operating manual P N 78741 Warning label wear steel toed shoes P...

Page 19: ...cally centering V base is quick and easy to set up The KM3000 clamps on any shaft up to 4 5 114 mm in diameter with the standard bar clamp Cut stub end keyways or mid shaft keyways Clamp the machine t...

Page 20: ...16 mm shank end mills Zeroing type vertical adjustment dial calibrated in 0 001 0 0254 mm increments Vertical and horizontal travel via hand crank Dovetail ways for accurate cutting action Precision...

Page 21: ...om 1 5 4 5 38 114 mm in diameter An optional chain clamp extends its application to fit onto shafts up to 10 5 267 mm in diameter To fit shafts as small as 0 75 19 1 mm diameter an optional shim kit i...

Page 22: ...e located at the filter lubricator assembly before performing any troubleshooting 2 2 2 Hydraulic power Table 2 2 on page 11 lists operating specifications of the hydraulically powered version of the...

Page 23: ...HPU is available with the HPU CAUTION To avoid damaging the power unit pump connect the hydraulic motor to the power unit before turning it on The end mill turning direction on a hydraulically powered...

Page 24: ...Page 12 KM3000 Operating Manual 2 3 DIMENSIONS Figure 2 5 on page 13 show the machine and operating dimensions...

Page 25: ...P N 16325 Rev 10 Page 13 FIGURE 2 5 DIMENSIONS...

Page 26: ...s available Pneumatic power 1 2 hp 0 9 kW Spindle hole diameter 0 625 16 mm Maximum end mill diameter 1 25 31 75 mm Metal removal rate in C1018 steel 1 in3 min 16 4 cm3 min Maximum shaft diameter stan...

Page 27: ...oltage dip brownout 20 of peak volts for 1 second maximum Voltage supplied from batteries 10 of nominal Voltage interruption DC 5 ms maximum Ambient temperature operating 41 104 F 5 40 C Ambient tempe...

Page 28: ...Page 16 KM3000 Operating Manual This page intentionally left blank...

Page 29: ...r normal shipment conditions CLIMAX does not guarantee the condition of your machine upon delivery When you receive your CLIMAX product perform the following receipt checks 1 Inspect the shipping cont...

Page 30: ...and the vertical adjustment shaft as shown in Figure 3 1 on page 18 FIGURE 3 1 LIFTING FROM THE CRATE USING A STRAP 3 3 END MILL SETUP WARNING Avoid serious personal injury by disconnecting the power...

Page 31: ...l clamping screw securely after setting the end mill to the desired depth Loosen the clamping screws before retracting the end mill 3 4 TYPICAL SHAFT MOUNTING With the top slide fully engaged on the b...

Page 32: ...l about the axis of the shaft This is especially important when more than one in line keyway or multi ple axially spaced keyways will be cut 4 Secure the key mill evenly to the shaft by alternating th...

Page 33: ...ain spindle will be inward from the end of the shaft 2 With the bar clamp close to the end of the shaft proceed setting up as described in Section 3 4 on page 19 3 6 LARGE SHAFT MOUNTING Using the opt...

Page 34: ...edge of the throat If the shaft diameter is between 1 5 2 9 38 1 73 7 mm use the front mounting holes in the base Make sure the shaft is in the open part of the throat only If it extends into the rear...

Page 35: ...wn counterclockwise moves it up The dial is graduated in 0 001 025 mm increments CAUTION The key mill has a maximum vertical adjustment height of 1 75 44 mm from the bottommost position Cranking the k...

Page 36: ...Page 24 KM3000 Operating Manual This page intentionally left blank...

Page 37: ...achine operation Check the machine is securely mounted to the workpiece Check that air hoses are routed and secured to avoid tripping entangle ment damage from hot chips or other damage should an air...

Page 38: ...le rpm 2 Lower the end mill to cut a flat on the shaft equal to the diameter of the end mill 3 Set the depth dial to zero The dial is calibrated to move the spindle and end mill 0 100 2 5 mm per revol...

Page 39: ...3 Jog the motor to be sure the pump is turning in the correct direction Reverse the hoses if necessary 4 Turn the hydraulic motor speed control knob on the HPU to set the motor speed see Figure 4 1 C...

Page 40: ...haft remove the machine and repo sition it some predetermined distance along the shaft in readiness for cut ting a new keyway or extending the first FIGURE 4 2 LONG OR ALIGNED KEYWAYS 5 Again carefull...

Page 41: ...the shaft so it will not rotate 2 Mount the key mill to the top of the shaft as described in Section 3 4 on page 19 3 Cut the keyway as described in Section 4 2 on page 25 4 Using an appropriate angle...

Page 42: ...elf centering adapter mounts easily on either side as well as either end of the base of the key mill Do the following to cross mill a keyway 1 Mount the adapter to the base of the key mill 2 Set the k...

Page 43: ...IST Table 5 1 lists maintenance intervals and tasks TABLE 5 1 MAINTENANCE INTERVALS AND TASKS Interval Task Reference Before each use Lubricate the quill where it slides in the quill clamp with Jet Lu...

Page 44: ...operation do the following Replace the filter cartridge Check the heat exchanger for leaks Clean the filler breather Section 5 3 10 on page 36 Repack the gearbox every 500 hours Section 5 3 5 on page...

Page 45: ...hips from interfering with gears threads and moving parts of the slide assembly 5 3 2 Leadscrew During operation frequently brush chips away from the leadscrew Lubricate the leadscrew from time to tim...

Page 46: ...not fully enter NOTICE The press must be capable of 5 000 psi 345 bar Before each use lubricate the quill where it slides in the quill clamp with Jet Lube 550 The ball and roller bearings are sealed a...

Page 47: ...ut the retainer springs and brushes d Replace brushes when they have worn down to 1 4 6 4 mm Before operating the key mill check the condition of the power cord Replace or repair any damaged or worn p...

Page 48: ...n the system From then on replace the filter every 150 200 hours Use a high quality filter CLIMAX recommends a 10 micron industrial grade fil ter If the filtering system has a change warning gauge cha...

Page 49: ...the following for short term storage three months or less 1 Retract the tool head from the workpiece 2 Remove the tooling 3 Remove hoses 4 Drain the air filter on pneumatic machines 5 Remove the machi...

Page 50: ...ts original shipping container 6 3 DECOMMISSIONING To decommission the key mill machine prior to disposal remove the drive assem bly from the RDU and dispose of the drive assembly separately from the...

Page 51: ...IC ASSEMBLY P N 81474 58 FIGURE A 20 MOTOR ASSEMBLY P N 11895 59 FIGURE A 21 MOTOR ASSEMBLY PARTS LIST P N 11895 60 FIGURE A 22 CAP MOTOR END ASSEMBLY P N 81475 61 FIGURE A 23 MTR SPD CONTROLLER ASSEM...

Page 52: ...13 4 AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 16001 MODEL KM3000 INCH 230V W SPEED CONTROL CE 16004 MODEL KM3000 METRIC 230V W SPEED CONTROL CE 36783 MODEL KM3000 METRIC 120V W SPEED CONTROL CE 3...

Page 53: ...X 24 X 11 7 8 KM3000 5 8 PLY HINGED 16011 1 2 SPINDLE QUILL ASSY METRIC KM3000 16022 1 3 ASSY LEADSCREW VERT ADJ METRIC 3RD KM3000 16021 1 4 BASE AND TOP SLIDE ASSY METRIC W BAR CLAMP 30459 1 5 ASSY...

Page 54: ...NOT SHOWN CONTROL SPEED ASSY KM3000 120V 4TH GEN DOM 36549 1 11 PLATE SERIAL YEAR MODEL CE 2 0 X 2 63 46759 1 13 PARTS LIST P N 39572 DESCRIPTION P N QTY ITEM NOT SHOWN KIT TOOL KM3000 KM4000 PM4000...

Page 55: ...X 24 X 11 7 8 KM3000 5 8 PLY HINGED 16011 1 2 SPINDLE QUILL ASSY METRIC KM3000 16022 1 3 ASSY LEADSCREW VERT ADJ METRIC 3RD KM3000 16021 1 4 BASE AND TOP SLIDE ASSY METRIC W BAR CLAMP 30459 1 5 ASSY...

Page 56: ...ng Manual FIGURE A 5 KM3000 ASSEMBLY P N 85122 12 5 3 7 6 7 13 4 AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 16000 MODEL KM3000 INCH 120V DOMESTIC 16003 MODEL KM3000 METRIC 120V DOMESTIC 39571 MODEL...

Page 57: ...HINGED 16011 1 2 SPINDLE QUILL ASSY METRIC KM3000 16022 1 3 ASSY LEADSCREW VERT ADJ METRIC 3RD KM3000 16021 1 4 BASE AND TOP SLIDE ASSY METRIC W BAR CLAMP 30459 1 5 ASSY GEAR BOX SPINDLE DRIVETOP 344...

Page 58: ...Page 46 KM3000 Operating Manual FIGURE A 7 KM3000 PNEUMATIC ASSEMBLY P N 85123 8 6 8 5 3 4 AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 16002 MODEL KM3000 INCH AIR 16005 MODEL KM3000 METRIC AIR 13...

Page 59: ...SPINDLE DRIVETOP 34403 1 6 DRIVE AIR ASSY KM3000 38716 1 8 PLATE SERIAL YEAR MODEL 2 0 X 2 63 45887 1 13 PARTS LIST P N 16005 DESCRIPTION P N QTY ITEM NOT SHOWN KIT TOOL KM3000 KM4000 PM4000 13737 1...

Page 60: ...85124 9 5 3 6 4 AVAILABLE CONFIGURATIONS PART NO DESCRIPTION 16008 MODEL KM3000 INCH HYD 274 RPM 5 GPM W O HPU 16009 MODEL KM3000 INCH HYD 430 RPM 5 GPM W O HPU 16010 MODEL KM3000 INCH HYD 664 RPM 5...

Page 61: ...SQUARE 10203 1 2 SCREW DRIVE 2 x 1 4 HOLE SIZE 089 10588 4 3 BASE 2ND KM3000 15505 1 4 GIB 4915 X 1562 X 6 76 0 1 6 SS X 1 25 15616 1 5 CLAMP ASSY STANDARD KM3000 15647 1 6 ASSY TOP SLIDE INCH 2ND KM...

Page 62: ...E 1 2 SQUARE 10203 1 2 SCREW DRIVE 2 x 1 4 HOLE SIZE 089 10588 4 3 BASE 2ND KM3000 15505 1 4 GIB 4915 X 1562 X 6 76 0 1 6 SS X 1 25 15616 1 5 CLAMP ASSY STANDARD KM3000 15647 1 6 ASSY TOP SLIDE METRIC...

Page 63: ...47 PARTS LIST DESCRIPTION P N QTY ITEM NUT 3 4 10 STDN ZINC PLATED 10197 2 1 WASHER THRUST 750 ID X 1 250 OD X 123 10198 2 2 ASSY CLAMP BOLT KM3000 10422 2 3 CASTING BLOCK CLAMP SMALL 15504 2 4 CLAMP...

Page 64: ...P N QTY ITEM SCREW 5 16 18 X 1 1 4 SHCS 11735 1 1 SLIDE TOP INCH 2ND KM3000 SLIDE TOP METRIC 2ND KM3000 15507 16026 1 2 SHAFT ASSY TRAVERSE DRIVE 2ND KM3000 15657 1 3 3 1 2 AVAILABLE CONFIGURATIONS P...

Page 65: ...1 1 SCREW 3 8 16 X 1 SHCS 10191 1 2 RING SNAP 1 75 ID BEVEL LEADSCREW 10193 1 3 BRG THRUST 875 ID X 1 437 OD X 0781 13174 2 4 WASHER THRUST 875 ID X 1 437 OD X 060 13175 4 5 PLUG HOLE 1 3 4 DIA MODIF...

Page 66: ...32 X 5 8 SHCS 10156 6 1 SCREW 10 32 X 5 8 SHCS 10157 6 2 SEAL 1 000 ID X 1 375 OD X 250 10167 1 3 GEAR SPUR 16DP 56T 20PA 43 X 97LG STEEL 15517 1 4 GEARBOX 4TH GENERATION KM3000 34284 1 5 GEARBOX COVE...

Page 67: ...RING SNAP 672 OD X 035 THICK INVERTED 15668 1 7 LEADSCREW VERT ADJ INCH 3RD KM4000 CPM 4 67 INCH 19648 LEADSCREW VERT ADJ INCH 3RD KM3000 2 50 INCH 15655 LEADSCREW VERT ADJ METRIC 3RD KM3000 2 50 INC...

Page 68: ...N 15651 PARTS LIST DESCRIPTION P N QTY ITEM BRG BALL 7874 ID X 1 8504 OD X 5512 10150 1 1 ASSY QUILL 2ND KM3000 1 75 TRAVEL 15514 1 2 SPINDLE INCH 5 8 3RD KM3000 15518 1 3 SEAL 1 500 ID X 1 874 OD X...

Page 69: ...LL ASSEMBLY METRIC P N 16022 PARTS LIST DESCRIPTION P N QTY ITEM BRG BALL 7874 X 1 8504 X 5512 2 SHLDS 10150 1 1 ASSY QUILL 2ND KM3000 1 75 TRAVEL 15514 1 2 SEAL 1 500 ID X 1 874 OD X 250 15669 1 3 AS...

Page 70: ...STEEL 34653 1 4 MOTOR ELEC 120V 4TH MODIFIED FOR 36987 MOTOR MODIFIED ELEC 230V KM PM 4TH FOR 36684 34662 36688 1 5 SCREW 10 24 X 3 SRHMS 42724 2 6 LABEL WARNING WEAR EAR PROTECTION 59037 1 7 LABEL W...

Page 71: ...P N 16325 Rev 10 Page 59 FIGURE A 20 MOTOR ASSEMBLY P N 11895...

Page 72: ...Page 60 KM3000 Operating Manual FIGURE A 21 MOTOR ASSEMBLY PARTS LIST P N 11895...

Page 73: ...PLUG FEMALE SNAP BULLET 16 14 GA 180 DIA KB NOT SHOWN 15022 2 3 PLUG 1 2 DIA PLASTIC 31734 1 4 CAP MILWAUKIE ELECTRIC MOTOR CORD ENTRANCE 31736 1 5 CONNECTOR 2 POLE 13AMP MALE 1 2 NPT PANEL MT 34142...

Page 74: ...CONTROLLER ASSEMBLY P N 36686 PARTS LIST DESCRIPTION P N QTY ITEM MOTOR ASSY ELECTRIC 230V 36684 1 1 LABEL WARNING CONSULT OPERATOR S MANUAL 59044 1 2 LABEL WARNING DO NOT EXPOSE TO WATER 78824 1 3 C...

Page 75: ...W 3 POLE CONNECTOR 230V 36684 34142 35973 1 3 GEAR SPUR 16DP 26T 20PA 437 X 78LG STEEL 34653 1 4 MOTOR ELEC 120V 4TH MODIFIED 36780 MOTOR MODIFIED ELEC 230V KM PM 4TH 36684 34662 36688 1 5 SCREW 10 2...

Page 76: ...GURE A 25 230V 50 60 HZ CE CONTROLLER P N 79218 TO LID 51 27 34 34 6 6 8 6 8 6 13 13 13 56 4 SEE DETAIL A 46 56 21 45 3 57 56 5 56 56 7 17 66 39 37 15 15 15 15 15 64 10 41 32 33 24 46 5 6 8 6 6 8 6 14...

Page 77: ...P N 16325 Rev 10 Page 65 FIGURE A 26 MULTIPLE MODEL CONTROLLER P N 79218 TO ENCLOSURE 44 56 4 56 4 67 15 15 44 26 30 15 15 28 53 56 18 59 66 23 25 25 18 46 52 54 19 9 29 60 58 55 35 54...

Page 78: ...5 X 12mm SHCS 37 1 38444 GROUND BUSS 7 POLE COPPER CE CERTIFIED 36 2 38324 NOT SHOWN TERMINAL SPADE FEMALE 90 DEG 12 10 AWG PARTS LIST ITEM QTY P N DESCRIPTION 38 1 42798 CIRCUIT BREAKER 20 AMP DOUBLE...

Page 79: ...P N 16325 Rev 10 Page 67 FIGURE A 28 IN LINE SWITCH P N 37938...

Page 80: ...29 PNEUMATIC DRIVE ASSEMBLY P N 38716 PARTS LIST DESCRIPTION P N QTY ITEM KNOB ADJUSTMENT 2 INCH KNURLED 10168 1 1 GEAR SPUR 26T 16DP 1 625PD 10326 1 2 VALVE HOSE ASSY AIR KM3000 KM4000 PM4000 10380 1...

Page 81: ...ER 1 2B 1 2 NPTF PNEUMATIC 13208 1 1 FTG QD NIPPLE 1 2B 1 2 NPTM PNEUMATIC 13209 1 2 HOSE ASSY 801 1 2 X 1 2 NPTMS X 1 2 NPTMS X 72 15915 1 3 VALVE NEEDLE 1 2 IN 22229 1 4 FTG NIPPLE 1 2 NPT CLOSE BRA...

Page 82: ...perating Manual FIGURE A 31 PNEUMATIC CONDITIONING UNIT ASSEMBLY P N 78264 ASSEMBLED SCALE 1 5 3 21 25 17 31 1 28 30 37 4 11 32 16 10 34 12 6 23 15 36 26 13 3 14 20 24 33 7 29 5 27 18 35 19 21 8 38 2...

Page 83: ...EGEND PLATE START 10250 SERIES 46797 1 19 1 63 X 1 63 X 3 375L MODU TEK EXTRUSION 46802 1 20 FTG ELBOW 1 8 NPTM X 1 4 TUBE PRESTOLOK 48648 3 21 NOT SHOWN TUBING 1 4 OD POLYURETHANE INCH 48650 60 22 SC...

Page 84: ...Page 72 KM3000 Operating Manual FIGURE A 33 PNEUMATIC MOTOR ASSEMBLY P N 38708 15 24 20 3 1 14 17 23 12 22 9 7 6 5 16 25 27 26 19 21 10 6 7 13 22 4 18 11 8...

Page 85: ...SZ 4 37981 1 11 BRG ANGULAR CONTACT 7874 X 1 8504 OD X 811 38686 1 12 SHAFT OUTPUT RIGHT ANGLE DRIVE 38691 1 13 FLANGE AIR MOTOR ADAPTER 38692 1 14 SHAFT INPUT RIGHT ANGLE DRIVE 38693 1 15 CAP BOTTOM...

Page 86: ...10157 6 2 SEAL 1 000 ID X 1 375 OD X 250 10167 1 3 SCREW 1 4 20 X 5 8 SHCS 12418 2 4 GEAR SPUR 16DP 56T 20PA 43 X 97LG STEEL 15517 1 5 GEARBOX 4TH GENERATION KM3000 34284 1 6 GEARBOX COVER KM3000 3428...

Page 87: ...X 5 8 SHCS 10156 6 1 SEAL 1 000 ID X 1 375 OD X 250 10167 1 2 GEAR SPUR 16DP 56T 20PA 43 X 97LG STEEL 15517 1 3 GEARBOX 4TH GENERATION KM3000 34284 1 4 GEARBOX COVER KM3000 34285 1 5 PLATE SERIAL YEA...

Page 88: ...8 X 5 8 FHSCS 12853 3 4 MOTOR HYD 0 79 CU IN STRAIGHT SAE O RING 14261 1 5 GEAR SPUR MOTOR 16DP 1 625PD SPECIAL HYD MOTOR 20379 1 6 FLANGE MOTOR MTG HYD 4TH GEN GEARBOX 35003 1 7 LABEL WARNING CRUSH F...

Page 89: ...OTOR 16DP 1 625PD SPECIAL HYD MOTOR 20379 1 4 MOTOR HYD 1 21 CU IN CHAR LYNN 21025 1 5 FLANGE MOTOR MTG HYD 4TH GEN GEARBOX 35003 1 6 FITTING ELBOW MALE JIC 6 TO MALE SAE 6 90 56793 1 7 LABEL WARNING...

Page 90: ...Page 78 KM3000 Operating Manual FIGURE A 39 CHAIN CLAMP ASSEMBLY P N 10378 PARTS LIST DESCRIPTION P N QTY ITEM CHAIN CLAMP ASSY 10 1 2 DIA KM3000 2ND 27364 1 1 15505 BASE REF 1...

Page 91: ...ITEM CASTING BLOCK CLAMP SMALL 15504 1 1 CASTING BLOCK CLAMP 15835 1 2 ROCKER CHAIN CLAMP 10206 1 3 BOLT CHAIN CLAMP 27385 1 5 NUT 3 4 10 STDN ZINC PLATED 10197 1 6 CHAIN WRENCH 3 4 PITCH 240 DIA PIN...

Page 92: ...KM3000 Operating Manual FIGURE A 41 CROSS MILLING ADAPTER KM4000 BASE SHOWN P N 10381 PARTS LIST DESCRIPTION P N QTY ITEM CROSS MILLING ADAPTER 10255 1 1 SCREW 1 2 13 X 3 1 4 SHCS 19950 2 2 10454 BASE...

Page 93: ...SHIM KIT ASSEMBLY P N 11669 PARTS LIST DESCRIPTION P N QTY ITEM SCREW 1 4 20 X 3 4 SHCS 10160 6 1 SHIM SET SMALL DIA MILLING KM3000 KB 11668 1 2 NOT SHOWN DRAWING INSTRUCTIONS SHIM INSTALLATION KM300...

Page 94: ...MILL SET METRIC 8 10 12 16 18 1 11735 SCREW 5 16 18 X 1 1 4 SHCS 1 12546 SP ASSY GEAR INTERMEDIATE MILWAUKIE MOTOR 1 12549 SP ARMATURE 3RD 120V 1 12553 SP SCREW BRUSH RETAINING 3RD 2 13174 BRG THRUST...

Page 95: ...0V 2 37405 SCREW MODIFIED 1 2 20 X 425 END MILL SCREW 1 37981 NUT SELF LOCKING BRG ADJ SZ 4 VMI 1 38091 ASSY LEADSCREW TOP SLIDE KM3000 1 38116 COLLAR LEADSCREW BEARING 1 39304 SP ARMATURE 230V REWIND...

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Page 97: ...PNEUMATIC SCHEMATIC P N 59246 85 FIGURE B 2 HYDRAULIC SCHEMATIC 85 FIGURE B 3 ELECTRICAL SCHEMATIC 86 FIGURE B 4 CONTROLLER SCHEMATIC P N 36549 87 FIGURE B 1 PNEUMATIC SCHEMATIC P N 59246 FIGURE B 2...

Page 98: ...Page 86 KM3000 Operating Manual FIGURE B 3 ELECTRICAL SCHEMATIC...

Page 99: ...B 3 CONTROLLER SCHEMATIC P N 36549 1 2 3 4 5 6 7 Portable Machine Tools Inc 2712 E SECOND ST NEWBERG OR 97132 USA 800 333 8311 OR 503 538 2185 WWW CPMT COM CLIMAX SERIAL NO YEAR MODEL SUPPLY VOLTS PHA...

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Page 101: ...P N 16325 Rev 10 Page 89 APPENDIX C SDS Contact CLIMAX for the current Safety Data Sheets...

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