Climax H&S BOILER GUN BG22 Operating Manual Download Page 1

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BOILER

GUN

BG22 BOILER GUN

OPERATING MANUAL

P/N 100241
August 2017
Revision 1

Summary of Contents for H&S BOILER GUN BG22

Page 1: ...BOILER GUN BG22 BOILER GUN OPERATING MANUAL P N 100241 August 2017 Revision 1...

Page 2: ......

Page 3: ...10 2 2 1 Pneumatic motor controls 10 2 2 2 Electric motor controls 10 2 2 3 Cordless electric motor controls 10 2 3 DIMENSIONS 11 2 4 SPECIFICATIONS 12 2 5 ITEMS REQUIRED BUT NOT SUPPLIED 12 SETUP 13...

Page 4: ...ing the filter element 22 5 3 3 Adjusting the oil flow rate of the in line oiler 22 5 3 4 Tool holders 23 5 3 5 Greasing the drive and pinion gears 23 5 4 TROUBLESHOOTING 23 5 4 1 The machine isn t tu...

Page 5: ...utting bit installed 17 3 10 Universal coupler top and quick disconnect bottom 18 3 11 Motor direction control set to forward 18 4 1 Hand positioning during boiler gun operation 19 4 2 BG22 with elect...

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Page 7: ...1 Page v 1 1 Sound levels 3 1 2 Risk assessment checklist before set up 5 1 3 Risk assessment checklist after set up 5 1 4 BG22 Boiler Gun labels 6 2 1 Sub component mass 12 5 1 Maintenance intervals...

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Page 9: ...g and Welding Systems we value your opinion For comments or questions about this manual or other Climax documentation please e mail documentation cpmt com For comments or questions about Climax produc...

Page 10: ...Page B CLIMAX GLOBAL LOCATIONS...

Page 11: ...P N 100241 Rev 1 Page C CE DOCUMENTATION CE Certification is pending...

Page 12: ...epresentative and return the part or repaired machine shipping prepaid to the factory Climax will at its option either repair or replace the defective part and or correct any defect in the labor perfo...

Page 13: ...lf with the BG22 Boiler Gun before attempting to set it up or oper ate it 1 2 SAFETY ALERTS Pay careful attention to the safety alerts printed throughout this manual Safety alerts will call your atten...

Page 14: ...ng sleeves and legs is recommended when operating the machine Hot chips from the workpiece may burn or cut bare skin Work area Keep the work area around the machine clear of clutter Restrain cords and...

Page 15: ...es potentially harmful sound levels Hearing protection is required when operating this machine or working around it During testing the machine produced the sound levels1 listed in Table 1 1 TABLE 1 1...

Page 16: ...he workpiece itself or to an adjacent struc ture and achieve their rigidity from the structure to which it is attached The design intent is that the Porta ble Machine Tool and the structure to which i...

Page 17: ...ine operates and identified the best placement for the controls cabling and the operator I evaluated and mitigated any other potential risks specific to my work area TABLE 1 3 RISK ASSESSMENT CHECKLIS...

Page 18: ...ne If any are defaced or missing contact H S Tool immediately for replacements TABLE 1 4 BG22 BOILER GUN LABELS P N 100204 BG22 Boiler gun label P N 100199 H S company label P N 100198 H S serial plat...

Page 19: ...e 7 1 7 2 Label location The following figures display the location of the labels on each of the components of the BG22 Boiler Gun Label P N 100204 100198 100199 87271 FIGURE 1 1 BG22 BOILER GUN PNEUM...

Page 20: ...Page 8 BG22 Boiler Gun Operating Manual Label P N 100204 100198 100199 87271 FIGURE 1 2 BG22 BOILER GUN ELECTRIC LABEL LOCATION...

Page 21: ...gearing HV delivers higher cutting speeds to turn specialty carbide inserts PL offers even higher speeds for smaller walls in a compact lighter machine LV is geared for heavy walls and hard alloys Mo...

Page 22: ...when released the motor will stop and the safety lock will re engage This is an on or off control only 2 2 2 Electric motor controls The electric motor controls are similar to a drill or drill driver...

Page 23: ...ock the throttle or the trigger in the on position Failure to follow this safety precaution may result in severe injury 2 3 DIMENSIONS Figure 2 5 shows the machine and operating dimen sions FIGURE 2 5...

Page 24: ...following items may be required but not supplied in your H S product kit Tape measure or steel ruler Rubber mallet Pliers TABLE 2 1 SUB COMPONENT MASS P N Component Mass in lbs kg BG22 BG22 Boiler Gun...

Page 25: ...oiler Gun 3 1 RECEIPT AND INSPECTION Your H S product was inspected and tested prior to shipment then packaged for normal shipment condi tions H S does not guarantee the condition of your machine upon...

Page 26: ...nd of the locking rod and install the lock nut 6 Slide the base wedge set over the end plate by expanding the springs or band spring 7 Seat the base wedges in the end plate and align the base wedges w...

Page 27: ...splines to secure 7 If not present install the locking rod wrench and secure with the retaining clips 3 2 3 Tool holders The BG22 Boiler Gun can be used with tool holders in several different sizes Do...

Page 28: ...until the center shaft is flush with the back of the feed nut 9 Reinstall the retaining plate and secure with the two screws 3 3 MACHINE MOUNTING Do the following to mount the BG22 Boiler Gun on the...

Page 29: ...towards the workpiece to help with alignment of the cutting bit s 2 Loosen the set screws in the blade locks 3 Slide the cutting bit into the channel with the beveled cutting edge facing the direction...

Page 30: ...e motor using the quick disconnect coupler 3 5 2 Electric motor Do the following to prepare the electric motor for use See Section 2 2 for controls 1 Verify that the direction selector is set to for w...

Page 31: ...hine and the work area 4 2 OPERATION The BG22 Boiler Gun can machine both O D and I D bevels and face or shorten pipes Aside from the use of different blades operation is the same for all the machinin...

Page 32: ...the required machining is complete Base the feed rate on the machine s feedback if the RPMs drop or the motor stalls slow the feed rate 4 Once complete allow the machine to make a few revolutions wit...

Page 33: ...intervals and tasks 5 2 APPROVED LUBRICANTS H S recommends using the following lubricants at the locations indicated Failure to use the appropriate lubricants can result in damage and premature machi...

Page 34: ...d air 4 Reassemble the filter and replace the filter nut 5 3 3 Adjusting the oil flow rate of the in line oiler WARNING To adjust the oil flow rate the machine must be mounted as if being used ALL ope...

Page 35: ...4 TROUBLESHOOTING This section is intended to help you solve basic machine performance problems For serious maintenance or if you have questions on the following procedures contact H S 5 4 1 The mach...

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Page 37: ...ths or less 1 Remove the tooling 2 Remove hoses 3 Clean the machine to remove dirt grease metal chips and moisture 4 Drain all liquids from the in line pneumatic oiler 5 Spray all unpainted surfaces w...

Page 38: ...inal shipping container as shown in Figure 6 1 FIGURE 6 1 BG22 SHIPPING CONTAINER 6 3 DECOMMISSIONING To decommission the BG22 Boiler Gun prior to disposal remove the drive motor and dispose of it sep...

Page 39: ...C 30 FIGURE A 4 COLLET COMPONENTS AND COLLETS 31 FIGURE A 5 WEDGE SETS AND WEDGE EXTENSIONS 32 FIGURE A 6 WEDGE SET COMPONENTS 33 FIGURE A 7 SMALL WEDGE SET COMPONENTS 34 FIGURE A 8 TOOL HOLDERS 34 FI...

Page 40: ...6 X 5 8 9110010 8 1 NEEDLE BEARING 1816 22 2 ROD WRENCH RETAINING RING 9211001 7 1 O RING 9210216 21 1 ROD WRENCH 23081119900 6 1 HOUSING TI007815 20 1 FEED WRENCH RETAINING RING B000100 5 1 NEEDLE BE...

Page 41: ...1 ROD WRENCH 23081119900 8 1 NEEDLE BEARING 001816 21 1 ROD WRENCH 23081119900 7 1 O RING 9210216 20 1 FEED WRENCH RETAINER RING B000100 6 1 HOUSING TI007815 19 1 FEED WRENCH 23259119900 10 32 X 3 8...

Page 42: ...Page 30 FIGURE A 3 BG22 BOILER GUN CORDLESS ELECTRIC ASSEMBLY P N BG22C...

Page 43: ...1 16 BC1 116 COLLET 2 1 4 BC2 14 COLLET 1 BC1 COLLET 2 1 8 BC2 18 COLLET 15 16 BC1516 COLLET 2 BC2 COLLET 7 8 BC78 COLLET 1 7 8 BC1 78 COLLET 3 4 BC34 COLLET 1 3 4 BC1 34 COLLET 13 16 BC1316 COLLET 1...

Page 44: ...13 6 WEDGE SET B 06 1 250 1 435 100221 16 8 32 X 5 16 SOCKET HEAD CAP SCREW 100270 5 WEDGE SET B 05 1 125 1 310 100220 15 3 32 x 3 16 SPRING PIN 100269 4 WEDGE SET B 04 1 000 1 185 100219 14 WEDGE EXT...

Page 45: ...COMPONENTS 3 1 LOCKING WRENCH 23081119900 6 1 SPRING PIN 9231001 2 1 SPEED WHEEL 100211 5 1 WEDGE CENTER SHAFT 100215 1 1 WEDGE EXPANSION ROD TI007850 4 1 RETAINING CLIP 9211001 ITEM NO QTY PART NAME...

Page 46: ...007851 8 1 SET SCREW 1816 1 1 CENTER SHAFT TI007850 7 1 1 6 TOOL HOLDER 9210216 ITEM NO QTY PART NAME PART NUMBER ITEM NO QTY PART NAME PART NUMBER 5 2 BLADE LOCK 2 0 TI007846 4 2 BLADE LOCK 1 6 TI007...

Page 47: ...P N 100241 Rev 1 Page 35 FIGURE A 9 AIR MOTOR ASSEMBLY AND PARTS LIST P N CML3488...

Page 48: ...L COUPLER HS50 524 5 1 VALVE O RING HS50 514 14 1 NUT O RING HS50 523 4 1 OILER VALVE HS50 513 13 1 FILTER NUT HS50 522 3 1 LUBRICATOR BODY HS50 512 12 1 ELEMENT O RING HS50 521 LUBRICATOR ASSEMBLY HS...

Page 49: ...P N 100241 Rev 1 Page 37 FIGURE A 11 ELECTRIC MOTOR ASSEMBLY AND PARTS LIST P N EB002615...

Page 50: ...4 100093 1 1 8 HEX KEY LONG ARM SLIDING TOOL HOLDER ONLY ODWR 1 5 32 HEX KEY LONG ARM 05471107 1 FIXED TOOL HOLDER ONLY 05471107 ITEM NO PART NAME PART NUMBER 4 FOAM INSERT MAIN WITH CUTOUTS 100092 3...

Page 51: ...P N 100241 Rev 1 Page 39 APPENDIX B SDS SDS list LPS 1 41 LPS 2 50 ExxonMobil Mobil Almo 525 59 Nook PAG 1 Grease 68 WD 40 76...

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Page 53: ...gas under pressure may explode if heated Causes skin irritation May cause an allergic skin reaction May cause drowsiness or dizziness Precautionary statement Prevention Keep away from heat sparks ope...

Page 54: ...not use water jet as an extinguisher as this will spread the fire Specific hazards arising from the chemical Contents under pressure Pressurized container may explode when exposed to heat or flame Dur...

Page 55: ...any incompatibilities Level 1 Aerosol Store locked up Pressurized container Protect from sunlight and do not expose to temperatures exceeding 50 C 122 F Do not puncture incinerate or crush Do not han...

Page 56: ...int freezing point 58 F 50 C Initial boiling point and boiling range 415 4 F 213 C Flash point 174 2 F 79 0 C Tag Closed Cup dispensed liquid Evaporation rate 0 1 BuAc 1 Flammability solid gas Flammab...

Page 57: ...scomfort Defatting of the skin Rash Vapors have a narcotic effect and may cause headache fatigue dizziness and nausea Decrease in motor functions Behavioral changes Information on toxicological effect...

Page 58: ...water log Kow LPS 1 Aerosol 1 Mobility in soil No data available Other adverse effects None known 13 Disposal considerations Disposal instructions Consult authorities before disposal Contents under pr...

Page 59: ...2 1 Label s Not applicable Packing group No Marine pollutant Environmental hazards F D S U EmS Read safety instructions SDS and emergency procedures before handling Special precautions for user This s...

Page 60: ...ker and Community Right to Know Act Carbon Dioxide CAS 124 38 9 US Pennsylvania Worker and Community Right to Know Law Carbon Dioxide CAS 124 38 9 US Rhode Island RTK Not regulated US California Propo...

Page 61: ...combination with its product may be used It is the user s responsibility to ensure safe conditions for handling storage and disposal of the product and to assume liability for loss injury damage or ex...

Page 62: ...skin irritation Causes serious eye irritation May cause drowsiness or dizziness Precautionary statement Prevention Keep away from heat sparks open flames hot surfaces No smoking Do not spray on an ope...

Page 63: ...ld gloves rubber boots and in enclosed spaces SCBA Fire fighting equipment instructions In case of fire Stop leak if safe to do so Move containers from fire area if you can do so without risk Cool con...

Page 64: ...ldren 8 Exposure controls personal protection Occupational exposure limits U S OSHA Value Components Form Type PEL 5 mg m3 Oil mist Distillates Petroleum Hydroteated Light CAS 64742 47 8 PEL 5 mg m3 O...

Page 65: ...e gas Upper lower flammability or explosive limits Flammability limit lower 0 6 Flammability limit upper 7 Explosive limit lower Not available Explosive limit upper Not available Vapor pressure 0 05 m...

Page 66: ...kg 2000 mg kg 24 Hours LC50 Cat Inhalation 6 4 mg l 6 Hours Rat 7 5 mg l 6 Hours 4 3 mg l 4 Hours 0 1 mg l 8 Hours LD50 Rat Oral 5000 mg kg Petroleum Oil CAS 64742 52 5 LD50 Rabbit Dermal Acute 2000 m...

Page 67: ...ordance with all applicable regulations Hazardous waste code D003 Waste Reactive material Waste from residues unused products Dispose of in accordance with local regulations Empty containers or liners...

Page 68: ...edures before handling Read safety instructions SDS and emergency procedures before handling Special precautions for user Not applicable Transport in bulk according to Annex II of MARPOL 73 78 and the...

Page 69: ...ny chemicals currently listed as carcinogens or reproductive toxins International Inventories Country s or region Inventory name On inventory yes no Yes Australia Australian Inventory of Chemical Subs...

Page 70: ...fic material designated and may not be valid for such material used in combination with any other materials or in any process unless specified in the text Revision Information Product and Company Iden...

Page 71: ...ubstance s SECTION 3 HAZARDS IDENTIFICATION This material may be considered to be hazardous according to regulatory guidelines see M SDS Section 15 POTENTIAL HEALTH EFFECTS This product may be used in...

Page 72: ...hing Media Use water fog foam dry chemical or carbon dioxide CO2 to extinguish flames Inappropriate Extinguishing Media Straight Streams of Water FIRE FIGHTING Fire Fighting Instructions Evacuate area...

Page 73: ...IONS Large Spills Dike far ahead of liquid spill for later recovery and disposal Prevent entry into waterways sewers basements or confined areas SECTION 7 HANDLING AND STORAGE HANDLING Avoid breathing...

Page 74: ...o protection is ordinarily required under normal conditions of use Eye Protection If contact is likely safety glasses with side shields are recommended Chemical type goggles should be worn during mist...

Page 75: ...e at ambient temperatures HAZARDOUS POLYMERIZATION Will not occur SECTION 11 TOXICOLOGICAL INFORMATION ACUTE TOXICITY Route of Exposure Conclusion Remarks Inhalation Toxicity Rat LC50 5000 mg m3 Minim...

Page 76: ...ULATORY LISTS SEARCHED 1 NTP CARC 3 IARC 1 5 IARC 2B 2 NTP SUS 4 IARC 2A 6 OSHA CARC SECTION 12 ECOLOGICAL INFORMATION The information given is based on data available for the material the components...

Page 77: ...suitably qualified or licensed contractor and in accordance with governmental regulations DO NOT PRESSURISE CUT WELD BRAZE SOLDER DRILL GRIND OR EXPOSE SUCH CONTAINERS TO HEAT FLAME SPARKS STATIC ELE...

Page 78: ...ioaccumulation was added Section 15 SARA 313 TOXIC RELEASE INVENTORY Table was deleted Section 15 SARA 313 Chemical Name Header was deleted Section 15 SARA 313 CAS Number Header was deleted Section 15...

Page 79: ...____________________________________________________________________________________ affiliates in which they directly or indirectly hold any interest Internal Use Only MHC 0 0 0 0 0 1 PPEC A DGN 2008...

Page 80: ...n Repeated exposure may cause skin dryness or cracking No information available on skin absorption Inhalation Breathing No information available on acute toxicity Inhalation is not an expected route o...

Page 81: ...of injury SECTION 5 FIRE FIGHTING MEASURES NFPA 704 Hazard Class Health 1 Flammability 1 Instability 0 0 Minimal 1 Slight 2 Moderate 3 Serious 4 Severe Unusual Fire Explosion Hazards This material ma...

Page 82: ...water remove with appropriate methods e g skimming booms or absorbents In case of soil contamination remove contaminated soil for remediation or disposal in accordance with local regulations SECTION...

Page 83: ...onditions of use Emergencies or conditions that could result in significant airborne exposures may require the use of NIOSH approved respiratory protection An industrial hygienist or other appropriate...

Page 84: ...characteristics All of the oils meet the IP 346 criteria of less than 3 percent PAH s and are not considered carcinogens by NTP IARC or OSHA ACUTETOXICITY COMPONENT ORAL LD50 DERMAL LD50 INHALATION LC...

Page 85: ...d contains constituents which are not required to be listed in the MSDS but could affect the hazardous waste determination Additionally use which results in chemical or physical change of this materia...

Page 86: ...tities of the following chemicals known to the State of California to cause cancer birth defects or other reproductive harm and which may be subject to the requirements of California Proposition 65 CA...

Page 87: ...e Environmental Response Compensation and Liability Act EPA Environmental Protection Agency IARC International Agency for Research on Cancer LEL Lower Explosive Limit NE Not Established NFPA National...

Page 88: ...itation and defatting with possible dermatitis Eye Contact Contact may be irritating to eyes May cause redness and tearing Ingestion This product has low oral toxicity Swallowing may cause gastrointes...

Page 89: ...spraying or bringing the can near any source of electricity Electricity can burn a hole in the can and cause contents to burst into flames To avoid serious burn injury do not let the can touch battery...

Page 90: ...ition Products Carbon monoxide and carbon dioxide 11 Toxicological Information The oral toxicity of this product is estimated to be greater than 5 000 mg kg based on an assessment of the ingredients T...

Page 91: ...re listed on the TSCA inventory California Safe Drinking Water and Toxic Enforcement Act Proposition 65 This product does not contain chemicals regulated under California Proposition 65 VOC Regulation...

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