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T H E   S M A R T   S O L U T I O N   F O R   E N E R G Y   E F F I C I E N C Y

C o n s o l e s

R e v. :   5   N o v. ,   2 0 0 9 B

c l i m a t e m a s t e r. c o m

 

CAUTION! 

Loop Fluids should be of good quality with no more than 0.50 
ppm of chlorides w/copper heat exchangers (125 ppm w/ 
Cupro-nickel) to prevent corrosion and should also be 

fi

 ltered 

to a maximum 800 micron [0.8mm particle size to prevent 
erosion of the heat exchangers.

Installation

Condensate Piping

Unit is supplied with condensate drain hose, 5/8 
inch [16mm] I.D. 

fl

 exible plastic nonpressure-rated, 

protruding from piping side of unit. Connect this hose 
to building drain. Avoid making kinks in hose to ensure 
an unobstructed 

fl

 ow of condensate from the unit to the 

drain. 

DO NOT twist, pull hose out, or push excess 

hose into unit.

 If hose will not connect to your building 

drain several options include, relocate end of building 
drain, add to or cut hose, use hard plastic or copper 
elbow 

fi

 ttings for tight radii (put inside hose). Keep hose 

positioned within or over subbase area so hose does not 
interfere with front cabinet. Cabinet should not push or 
reroute hose. Clamp all joints watertight. Check for leaks.

Internally the drain hose is clamped to drain pan and 
pitched correctly. Horizontal runs of condensate hose 
should be pitched downward 1/4 inch minimum for every 
foot [10mm per 46cm] of hose. Avoid low points because 
dirt collects in these areas and may cause blockage. If 
blocked the condensate level in drain pan increases. 
When the level gets too high, the Console unit has sensor 
switch that will shut unit off. Over

fl

 ow may still occur. 

If the building drain connection is parallel with 

fl

 oor, 

the height can be up to 1-1/2 inches [38mm] above 
the subbase for proper pitch and correct drainage. Up 
to 5 inches [127mm] above the subbase is allowable, 
but drainage will be slower. When the drain connection 
is 2-1/2 to 5 inches [64 to 127mm] above, the hose 
inside the unit will act as a trap. Heights of more than 5 
inches [127mm] above the subbase are NOT allowable 
(condensate over

fl

 ow may occur). If the unit has a 

disconnect option, drain locations are limited. See unit 
con

fi

 guration pages for details.

Field installation of a trap or vent is not required unless 
speci

fi

 ed by local codes. Console units are designed 

in a blow-through con

fi

 guration. The condensate drain 

pan is located on the outlet side of the blower so that 
the pressure in the drain pan is higher than atmospheric 
pressures.

When drain connection is completed check for proper 
drainage and leaks. Correct if necessary.

If trap is used, check and clean often. See Preventive
Maintenance Instructions.

Summary of Contents for CCE07 Series

Page 1: ...op Heat Pump Applications 17 Ground Water Heat Pump Applications 18 Water Quality Standards 20 Electrical Wiring Line Voltage 21 23 Electrical Wiring Low Voltage 24 Thermostat Wiring 25 Electrical Wir...

Page 2: ......

Page 3: ...orized Water Valve A G N Autoflow 2 25 Gpm Ton B H P Autoflow 3 0 Gpm Ton C J Q Motorized Water Valve Afr 2 25 D K R Motorized Water Valve Afr 3 0 E L T Secondary Circulation Pump U V W Water Circuit...

Page 4: ...emote Mounted w DXM MPC G 208 230 60 1 B 20Amp Plug Cord D Disconnect Switch 15Amp Fuse F Disconnect Switch Non Fused H 20Amp Plug Cord Receptacle Disconnect Switch 15Amp Fuse K 20Amp Plug Cord Recept...

Page 5: ...on dirt and debris which may cause system damage WARNING WARNING WARNING CAUTION Safety Warnings cautions and notices appear throughout this manual Read these items carefully before attempting any ins...

Page 6: ...for installation above false ceiling or in a ceiling plenum Other unit configurations are typically installed in a mechanical room The installation site chosen should include adequate service clearanc...

Page 7: ...ngs in 1 2 1 2 1 2 1 2 1 2 Optional EPT Fittings in 1 2 1 2 1 2 1 2 1 2 Condensate Connection Size I D Vinyl Hose In mm 5 8 15 9 5 8 15 9 5 8 15 9 5 8 15 9 5 8 15 9 Air Coil Size Dimensions h x w in m...

Page 8: ...ir Coil Size Dimensions h x w in mm 8 x 26 203 x 660 10 x 26 254 x 660 10 x 32 254 x 812 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1...

Page 9: ...ction Size I D Vinyl Hose In mm 5 8 15 9 Air Coil Size Dimensions h x w in mm 8 x 26 203 x 660 10 x 26 254 x 660 10 x 32 254 x 813 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 3...

Page 10: ...ssemblies are available for use with ClimateMaster Console Units Use the following guidelines when installing supply and return hose assemblies 1 Install supply and return hoses fitted with swivel joi...

Page 11: ...Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10mm per 46cm of hose Avoid low points because dirt collects in these areas and may cause blockage If blo...

Page 12: ...figuration Power Supply Water In Water Out Blower Deck Blower Access Panel 3 50 89 1 93 49 4 49 114 0 75 19 3 88 99 11 54 293 3 22 82 1 94 49 16 66 423 7 06 179 30 0 87 22 3 01 76 5 36 136 Condensate...

Page 13: ...w Regulator Optional Motorized Water Valve 1 75 44 Out In Water Connections 5 8 15 9 OD Copper 1 2 IPT or 1 2 EPT 8 00 Min 203 11 25 286 1 62 41 2 00 51 2 25 57 Left Hand Configuration Water In Water...

Page 14: ...t Compressor Access Panel Control Box 1 84 77 Condensate Condensate 5 8 15 9 ID Vinyl Hose ptional orized Valve onal flow alve Connections 5 9AA pper T or T O R Optional Motorized Water Valve 1 75 44...

Page 15: ...fittings is 30 ft lbs 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed specifi...

Page 16: ...id valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation se...

Page 17: ...fore backfilling Test vertical U bends and pond loop assemblies prior to installation Pressures of at least 100 psi 689 kPa should be used when testing Do not exceed the pipe pressure rating Test enti...

Page 18: ...t use A monitoring plan should be implemented in these probable scaling situations Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced in...

Page 19: ...e of any field provided shut off valves and connected to the heat pump controls in series with the built in refrigerant circuit high pressure switch to disable compressor operation if water pressure e...

Page 20: ...Y IYHZZ JHZ JVTWVULU Z HYL 62 V WWT TTVUPH PVU HZ O KYV_PKL JOSVYPKL UP YH L HUK Z SMH L JVTWV UKZ SS WWT 4H_PT T 4H_PT T SSV HISL H TH_PT T H LY LTWLYH YL OSVYPKL 3L LSZ 100 F 38 C VWWLY WWT 59 NR WY...

Page 21: ...s or the National Electric Code whichever is applicable Power Connection Line voltage connection is made by connecting the incoming line voltage wires to the L side of the contactor Consult Tables 4 t...

Page 22: ...08 230 60 1 197 254 1 5 2 24 0 0 6 5 8 7 1 15 E 265 60 1 239 292 1 4 2 25 0 0 4 4 6 5 7 15 TRC15 G 208 230 60 1 197 254 1 6 1 30 0 0 8 6 9 8 4 15 E 265 60 1 239 292 1 4 7 28 5 0 6 5 3 6 5 15 TRC18 G 2...

Page 23: ...nly required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical shock open the power supply disconnec...

Page 24: ...heating or cooling and press the arrow up or arrow down key to change the set point The differential between heating and cooling set points is factory set at 3 F 1 5 C Unit mounted controls are shippe...

Page 25: ...ct number of heating and cooling stages WIRE SIZE MAX WIRE LENGTH 18 Gauge 75 feet 22m 16 Gauge 125 feet 38m 14 Gauge 200 feet 60m Length Physical distance from thermostat to unit Table 6 Recommended...

Page 26: ...0N04 LON ETL R410A 96B0100N05 MPC ETL R410A 96B0099N60 220 240 50 1 CXM ACO MCO CE R410A 96B0099N61 REM CE R410A 96B0099N62 LON CE R410A 96B0099N63 MPC CE R410A 96B0100N60 DXM MCO ACO CE R410A 96B0100...

Page 27: ...SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Unit Mounted Manual Auto Change Over CCE Units Rev B TRC Units with CXM Controller 2...

Page 28: ...ER SOURCE HEAT PUMPS Co n sole s R ev 5 Nov 2009B 28 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Remote Mounted Thermosat CCE TRC Units with CXM Controller 1 Speed wi...

Page 29: ...SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Unit Mounted Manual Auto Change Over CCE Units Rev B TRC Units with DXM Controller 2...

Page 30: ...WATER SOURCE HEAT PUMPS Co n sole s R ev 5 Nov 2009B 30 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Unit Mounted Manual Auto Change Over TRC Units 50Hz with CXM Cont...

Page 31: ...E SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Remote Mounted Thermostat TRC Units 50Hz with DXM Controller 1 Speed with Selector S...

Page 32: ...witches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field s...

Page 33: ...d selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact no connection Not Clipped AL2 connected to R Clipped AL2 dry contact no connection Low pressure normally open...

Page 34: ...boilerless mode the compressor is only used for heating when FP1 is above the temperature specified by the setting of DIP 1 8 Below DIP 1 8 setting the compressor is not used and the control goes into...

Page 35: ...uick flashes 10 sec pause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If the low pre...

Page 36: ...e unit The green status light will flash code 3 when the unit is in ESD mode ESD mode code 3 green status LED CXM DXM Controls Diagnostic Features The LED on the CXM board advises the technician of th...

Page 37: ...0 4 5 49 60 90 16 43 EXTENDED RANGE UNIT ENTERING WATER MIN MAX 30 110 1 43 20 90 6 7 32 30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires antif...

Page 38: ...750 l of water or other equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period...

Page 39: ...em water temperature Check water temperature for proper range and also verify heating and cooling set points for proper operation System pH Check and adjust water pH if necessary to maintain a level b...

Page 40: ...position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust the thermostat to the...

Page 41: ...12 6 6 9 8 9 17 23 17 23 17 23 TRC12 Full Load Cooling without HWG Active Full Load Heating without HWG Active Entering Water Temp F Water Flow GPM Ton Suction Pressure PSIG Discharge Pressure PSIG Su...

Page 42: ...30 36 90 2 1 3 15 4 2 138 148 138 148 138 148 366 386 353 373 340 360 9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 1...

Page 43: ...onditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan mot...

Page 44: ...erature limit in cooling Check fan motor operation and airflow restrictions Too high of external static Check static vs blower table X Air Temperature out of range Too much cold vent air Bring enterin...

Page 45: ...evice Check superheat and subcooling per chart Replace X Defective Reversing Valve Perform RV touch test X X Thermostat improperly located Check location and for air drafts behind stat X X Unit unders...

Page 46: ...IL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WATER IN WATER OUT PSI PSI Look up pressure drop in I O M or spec catalog to determine flow rate Look up pressure drop in I O M or spec ca...

Page 47: ...t or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or repl...

Page 48: ...performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unrealized savin...

Page 49: ...49 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Notes...

Page 50: ...solenoid valves 01 01 07 Applications Added Notice on ground water applications 01 01 06 First Published Revision History 97B0035N01 ClimateMaster works continually to improve its products As a resul...

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