Cleveland SteamerGard WT-300 Installation, Operation And Maintanance Manual Download Page 1 | Manualshive

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SteamerGard

™

WT-300, WT-600 and WT-900
WATER TREATMENT SYSTEM

Pan Number 98-0800

WTS-04

INSTALLATION,
OPERATION AND
MAINTENANCE
MANUAL

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Summary of Contents for SteamerGard WT-300

Page 1: ...SteamerGard WT 300 WT 600 and WT 900 WATER TREATMENT SYSTEM Pan Number 98 0800 WTS 04 INSTALLATION OPERATION AND MAINTENANCE MANUAL ...

Page 2: ...ll Mounting Filter Assy 9 Feedwater Connection 9 Drain Connection 10 Product Water Connection 10 Electrical Connection 10 Storage Tank Installation Procedure 11 Contol Bypass Panel Installation Procedure 12 Final Connection to Steamer 12 Start UP Procedure Start up Procedure 13 Final Inspection 13 Routine Maintenance Depressurization Procedure 14 Sediment Filter Replacement 14 Carbon Filter Replac...

Page 3: ...utor or the factory before installing the system This is important because failures caused by water related problems are not covered under the system warranty Operating parameters Model Operating pressure 175 psi Typical TDS rejection 96 Feed Temperature 40 100 F 4 38 C Feed pressure 25 85 psi 1 4 5 9 bar at 3 gpm Production WT 300 WT 600 WT 900 Model number equals nominal production in gallons pe...

Page 4: ...amerGard distributor or the factory for assistance NOTE The presence of silica or flocculants e g alum or cationic polymers in the feedwater can cause membrane fouling and may require special chemical pretreatment or periodic membrane cleaning Electrical requirements Model WT 300 WT 600 WT 900 Electrical 115 VAC 60 Hz 6 2 Amp 115 VAC 60 Hz 7 5 Amp Motor 1 3 HP 1 2 HP Pump Rotary vane type Rotary v...

Page 5: ...ation take a few minutes to familiarize yourself with the SteamerGard system by studying the drawings on the following pages Figure 2 shows a typical SteamerGard installation Figure 3 shows a detailed view of the SteamerGard RO pretreatment and post treatment system 3 ...

Page 6: ......

Page 7: ...SteamerGard WT 600 RO Pretreatment and Postreatment Assembly Shown with cover removed ...

Page 8: ......

Page 9: ...trol valve 21 60 1242301 Feedwater inlet solenoid 12 24 1117 Storage tank pressure switch 22 89 1210501 Pump Procon 1504 WT 300 14 24 1112 Feedwater pressure swtich 22 89 1611101 Pump GR1 88000 004 WT 600 15 95 123327 Gauge 0 300 psi 2 1 2 1 4 22 89 1211301 Pump Procon 2504 WT 900 18 95 123325 Gauge 0 160 psi 2 1 2 1 4 23 45 1222211 20 Blue filter housing 19 66 4311 RO Module WT 300 600 24 45 1111...

Page 10: ...nted to the plywood using the six 12 x 1 1 2 phillips screws provided 3 Inspect the back of the vertical panel of the RO There will be a black circular rubber well nut pressed into a hole near the center of the panel with a 1 4 x 3 4 phillips head machine screw and washer screwed into it Next tip the RO up and look underneath it There will be two well nuts in the bottom Remove the 1 4 x 3 4 philli...

Page 11: ...D polybutylene tubing for making this connection For longer runs 1 2 pipe or larger should be brought to within 20 feet of the RO system 1 Connect to an adequate water supply with a ball or gate valve valve not included with SteamerGard system to provide a 1 2 connection for feed water Supply must be able to flow at least 4 gpm Under no circumstances should a needle valve or self piercing valve be...

Page 12: ...e drain opening to meet local plumbing codes Product water connection 1 Remove the plastic compression nut from the product water outlet connection on the RO Fig 3 Item 10 Slide the nut me stainless steel grip ring the plastic washer and the O ring Fig 10 about 1 4 past the end of a piece of 3 8 O D 1 4 nominal tubing Insert the assembly into the product water outlet connection and tighten me comp...

Page 13: ...ght Do not over tighten Over tightening may crack the fittings 2 We recommend the use of the elbow fitting included to direct the ball valve up along the tank instead of connecting the ball valve directly to the nipple Using the elbow will result in a more compact installation that is less vulnerable to breakage 3 Check the air pressure in the tank With no water in the tank it should be 15 psi Add...

Page 14: ...to the control panel If the distance is 25 or less use 3 8 O D polybutylene tubing For longer runs use 1 2 O D tubing and reduce down at the control panel Connect this line to the Bypass fitting Fig 5 Item 2 on the control panel 4 Connect a 3 8 O D polybutylene line to the open end of the Tee on the storage tank Run this line from the tank to the SteamerGard connection on the control panel Fig 5 I...

Page 15: ... gauge at anything higher than 175 psi Operating at higher pressures will subject the system to pressures greater than it is designed for 6 While the storage tank is filling inspect the pretreatment assembly RO system and all connections for leaks and make necessary adjustments 7 When the storage tank is full the RO will automatically shut off It is important to verify that the RO shuts off when t...

Page 16: ...is perpendicular to the valve body 4 Open the purge valve at the inlet to the RO system Fig 3 Item 26 This will relieve the pressure from prefilter Although the system is de pressurized the filter bowls will still be full of water when removed Sediment Prefilter Replacement Procedure 1 De pressurize the system 2 Locate the sediment prefilter Fig 3 Item 3 To remove the sediment prefilter unscrew th...

Page 17: ... discard it 4 Inspect the O ring seals for damage The O rings should be replaced if they are damaged or distorted Insert the new posttreatment filter into me filter bowl Screw the filter bowl onto the filter head by hand or use the filter wrench Be careful not to over tighten if you are using the filter wrench Final Inspection Check to see that the s Prefilter bowl s have been tightened s RO power...

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