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STAINLESS STEEL EQUIPMENT CARE AND CLEANING

(Suppied courtesy of Nafem. For more information visit their web site at www.nafem.org)

Contrary to popular belief, stainless steels ARE susceptible to rusting.

Corrosion on metals is everywhere. It is recognized quickly on iron and
steel as unsightly yellow/orange rust. Such metals are called “active”
because they actively corrode in a natural environment when their atoms
combine with oxygen to form rust. 

Stainless steels are passive metals because they contain other metals, like
chromium, nickel and manganese that stabilize the atoms. 400 series
stainless steels are called ferritic, contain chromium, and are magnetic;
300 series stainless steels are called austenitic, contain chromium and
nickel; and 200 series stainless, also austenitic, contains manganese,
nitrogen and carbon. Austenitic types of stainless are not magnetic, and
generally provide greater resistance to corrosion than ferritic types. 

With 12-30 percent chromium, an invisible passive film covers the steel’s
surface acting as a shield against corrosion. As long as the film is intact
and not broken or contaminated, the metal is passive and stain-less. If the
passive film of stainless steel has been broken, equipment starts to
corrode. At its end, it rusts.

Enemies of Stainless Steel

There are three basic things which can break down stainless steel’s
passivity layer and allow corrosion to occur.

1.

Mechanical abrasion

2.

Deposits and water

3.

Chlorides

Mechanical abrasion

means those things that will scratch a steel surface.

Steel pads, wire brushes and scrapers are prime examples.

Water

comes out of the faucet in varying degrees of hardness. Depending

on what part of the country you live in, you may have hard or soft water.
Hard water may leave spots, and when heated leave deposits behind that
if left to sit, will break down the passive layer and rust stainless steel. Other
deposits from food preparation and service must be properly removed.

Chlorides

are found nearly everywhere. They are in water, food and table

salt.  One of the worst chloride perpetrators can come from household and
industrial cleaners. 

So what does all this mean? Don’t Despair!

Here are a few steps that can help prevent stainless steel rust.

1.

Use the proper tools.

When cleaning stainless steel products, use non-abrasive tools. Soft
cloths and plastic scouring pads will not harm steel’s passive layer.
Stainless steel pads also can be used but the scrubbing motion must
be in the direction of the manufacturers’ polishing marks. 

2.

Clean with the polish lines.

Some stainless steel comes with visible polishing lines or “grain.”
When visible lines are present, always scrub in a motion parallel to the
lines. When the grain cannot be seen, play it safe and use a soft cloth
or plastic scouring pad.

3.

Use alkaline, alkaline chlorinated or non-chloride containing cleaners.

While many traditional cleaners are loaded with chlorides, the industry
is providing an ever-increasing choice of non-chloride cleaners. If you
are not sure of chloride content in the cleaner used, contact your cleaner
supplier. If your present cleaner contains chlorides, ask your supplier if
they have an alternative. Avoid cleaners containing quaternary salts; it
also can attack stainless steel and cause pitting and rusting.

4.

Treat your water.

Though this is not always practical, softening hard water can do much
to reduce deposits. There are certain filters that can be installed to
remove distasteful and corrosive elements. To insure proper water
treatment, call a treatment specialist. 

5.

Keep your food equipment clean.

Use alkaline, alkaline chlorinated or non-chloride cleaners at
recommended strength. Clean frequently to avoid build-up of hard,
stubborn stains. If you boil water in stainless steel equipment,
remember the single most likely cause of damage is chlorides in the
water. Heating cleaners that contain chlorides have a similar effect.

6.

Rinse, rinse, rinse.

If chlorinated cleaners are used, rinse and wipe equipment and
supplies dry immediately. The sooner you wipe off standing water,
especially when it contains cleaning agents, the better. After wiping
equipment down, allow it to air dry; oxygen helps maintain the
stainless steel’s passivity film.

7.

Never use hydrochloric acid (muriatic acid) on stainless steel.

8.

Regularly restore/passivate stainless steel.

Recommended cleaners for specific situations

Job

Cleaning Agent

Comments

Routine cleaning

Soap, ammonia, 

Apply with cloth or sponge

detergent, Medallion

Fingerprints & smears

Arcal 20, Lac-O-Nu 

Provides barrier film

Ecoshine

Stubborn stains & 

Cameo, Talc, Zud, 

Rub in direction of polish lines

discoloration

First Impression

Grease & fatty acids, 

Easy-off, De-Grease 

Excellent removal on all finishes

blood, burnt-on-foods

It Oven Aid

Grease & oil 

Any good 

Apply with sponge or cloth

commercial detergent

Restoration/Passivation

Benefit, Super Sheen

Review

1.

Stainless steels rust when passivity (film-shield) breaks down as a
result of scrapes, scratches, deposits and chlorides.

2.

Stainless steel rust starts with pits and cracks.

3.

Use the proper tools. Do not use steel pads, wire brushes or scrapers
to clean stainless steel. 

4.

Use non-chlorinated cleaners at recommended concentrations. Use
only chloride- free cleaners. 

5.

Soften your water. Use filters and softeners whenever possible. 

6.

Wipe off cleaning agent(s) and standing water as soon as possible.
Prolonged contact causes eventual problems. 

To learn more about chloride-stress corrosion and how to prevent it,
contact the equipment manufacturer or cleaning materials supplier.

Developed by Packer Engineering, Naperville, Ill., an independent testing
laboratory.

Summary of Contents for MKDT-12-T

Page 1: ... Operators Manual Installation Operation Service Direct Steam Table Top Mixers MKDT 12 T MKDT 20 T 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com Cleveland Enodis ...

Page 2: ...s may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when discharging hot product Do not lean on or place objects on kettle lip Do not attempt to operate this appliance during a power failure Keep clear of pressure relief discharge Keep hands away from movi...

Page 3: ...he following guidelines in preparing a shipping damage claim 1 Write down a description of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later If possible take a polaroid picture 2 As soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examin...

Page 4: ...10 45 psi steam pressure If the steam supply pressure exceeds 45 psi a pressure reducing valve is required The steam inlet is at the right side of the kettle as seen from the front CONDENSATE Maximum pressure rating on kettles is 50 psi It is highly recommended that a pressure relief valve equal to or less than this pressure be installed on the incoming steam line close to the kettle A steam conde...

Page 5: ...LE WATER The water faucet optional with swing spout requires 1 2 inch O D copper tube plumbing for hot or cold water supplies to the faucet SPK cold water connection only DPK hot and cold water connection INSTALLATION CHECKS Although the kettle has been thoroughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed Final Install...

Page 6: ...e Encloses agitator motors 6 Mixer Bridge Tilt Handle Used for tilting mixer bridge 7 Main Agitator Arm Provides most of the product movement 8 Secondary Agitator Arm Provides reverse agitation and product lift in kettle 9 Bayonet Mounts for Agitator Arms Allows removal of main and secondary agitator arms without tools 10 Marine Lock Prevents unit from accidental tilting 11 Steam Control Valve Man...

Page 7: ...st After the kettle contents are heated and the boiler s steam pressure returns to normal the steamer may be used Pressure steamer compartments should be sequentially started and preheated before cooking NOTE As with cleaning food soil from any cookware an important part of kettle cleaning is to prevent food from drying on For this reason cleaning should be completed immediately after cooked foods...

Page 8: ...ure setting 6 Drain unit 7 Rinse interior thoroughly 8 If the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In a sink wash and rinse the inside of the valve body using a nylon brush c Use a nylon brush...

Page 9: ...ot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains c...

Page 10: ...Mounting Bracket 1 11 FA11258 Hex Cap Screw 2 12 FA30505 Washer 2 13 FA21008 Hex Nut 2 14 SE50447 Washer Horseshoe 1 1 1 2 2 3 3 4 4 5 9 10 10 13 8 12 11 13 14 12 11 7 6 6 SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your nearest Maintenance and Repair Centre for replacement parts service or information regarding the proper maintenance a...

Page 11: ...6 KE51919 Fuse 10 Amp 115v motor 2 KE51920 Fuse 5 Amp 230v motor 2 7 KE51139 Fuse Holder single 2 KE51228 Fuse Holder double 2 8 KE0753 1 Relay 12 VAC 1 9 KE54761 Terminal Block Mounting Strip 1 10 SK50055 1 Terminal Block 3 11 SK50054 2 Terminal Block End Anchor 1 12 SK50054 1 Terminal Block End Barrier 1 13 KE50581 Bridge Rectifier 1 4 5 2 3 1 13 6 7 8 12 11 10 9 CONTROL HOUSING ...

Page 12: ...STEAM CONTROL ASSEMBLY 1 15 16 2 3 4 5 5 22 6 7 8 9 10 1 13 14 21 20 19 18 17 25 4 23 24 12 4 5 3 21 20 19 18 17 5 6 7 8 9 4 23 7 8 9 23 6 7 8 9 4 23 13 12 5 26 28 27 29 11 ...

Page 13: ...1092 Binding Head Screw 8 32 x 1 2 lg 1 14 KE50151 E Knob threaded after 07 94 1 KE50151 Knob non threaded prior to 06 94 1 15 KE50886 3 Handle KDT 6 T KDT 12 T 1 KE50886 4 Handle KDT 20 T 1 16 KE50475 Plug Button 1 17 KE52697 Lock Nut 1 2 NPS 2 18 FA32500 Lockwasher 2 19 FA30502 Washer satin coat 2 20 KE50467 Washer Foot 2 21 KE50463 Service Pipe KDT 12 T 2 KE50464 Service Pipe KDT 20 T 2 22 KE00...

Page 14: ...BRIDGE ASSEMBLY ...

Page 15: ...C 3 4 H P 240 V 1 14 FA95014 Key 3 16 x 3 16 x 1 1 15 KE51900 Connector Conduit 1 16 KE51916 Conduit MKDT 12 T 1 KE51917 Conduit MKDT 20 T 1 17 KE50151 Knob Handle 1 18 KE51801 Pin Bridge Support MKDT 12 T 1 KE51802 Pin Bridge Support MKDT 20 T 1 19 KE00847 Bridge Support Post MKDT 12 T 1 KE00848 Bridge Support Post MKDT 20 T 1 20 KE51809 Coupling Primary Shaft 1 21 KE00831 Agitator Primary MKDT 1...

Page 16: ...GEAR BOX NOTE Insert bolts in opposite holes for taper lock bushing removal A ...

Page 17: ...265 Upper Body Casing MKET 20 T 1 4 KE50268 Bushing Small Gear 1 5 KE50266 Bearing Small Gear 2 6 KE50259 Bearing Large Gear 2 7 KE51245 Spacer MKDT 12 T 1 8 KE50299 Gear Large Spur MKDT 12 T 1 KE00105 Gear Large Spur MKDT 20 T 1 9 FA95003 Key Woodruff 2 10 KE00106 Gear Small Spur 1 11 KE50264 Shaft Driving 1 12 KE50261 Shaft Driven MKDT 12 T 1 KE50260 Shaft Driven MKDT 20 T 1 13 KE50269 Bushing L...

Page 18: ...te If the kettle s cooking performance becomes inadequate after long use replacement of the steam trap with a new one may restore kettle operation to peak efficiency MARINE LOCK Inspect lock at least twice yearly 1 Check for excessive play or wear on pivot Adjust or replace as required 2 Insure lock is catching over the centre of the stop pin and not bent to one side or the other Adjust or replace...

Page 19: ... are not always the same When checking make certain that the original state ie fresh or frozen and quantity of food product is the same PROBLEM B The trunnion housing leaks steam Probable Cause Remedy 1 Trunnion O rings are worn Replace O rings see Steam Control Assembly drawing Gas Input Steam Output Boiler BTU Hour Lbs Hour H P 100 000 60 1 7 160 000 95 2 8 200 000 125 3 6 250 000 150 4 4 300 00...

Page 20: ...WIRING DIAGRAM ...

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