Cleveland HEIST 125CC User Manual Download Page 21

21   

INSPECTING   THE   DRIVE   CHAIN

   

There    is    a    riveted    master    link    on    the    chain,    which   
connects    the    countershaft    to    the    rear    wheel   
sprockets.    To    keep    out    moisture    and    dirt,    the    o-­‐ring   
chain   uses   rubber   rings   between   the   side   plates   of   the   
pin    and    roller    links    to    seal    in    the    lubricating    grease.   
Proper    lubrication    and    adjustment    will    help    extend   
the    life    of    the    chain.    You    should    always    perform    the   
pre-­‐ride    inspection    to    check    the    adjustment    and   
lubrication   before   riding.   If   you   are   riding   in   dusty   or   
muddy   conditions   remember   to   maintain   and   service   
the   chain   more   often   than   usual.   
Before   any   servicing   to   the   chain   occurs   to   be   sure   the   
engine   is   off   and   in   neutral.   
You    do    not    need    to    remove    the    chain    to    perform   
service   in   the   maintenance   schedule.   

Inspection:   

 

Check    the    slack    of    the    lower    drive    chain    between   
the   two   sprockets.   An   acceptable   amount   of   slack   is   
from    3/8    to    9/16    in.    (10-­‐15    mm).    If    adjustment    is   
needed,    take    motorcycle    to    an    authorized    service   
center.   

 

The   slack   should   remain   consistent   along   the   entire   
chain.   

 

If    not,    check    to    make    sure    there    are    no    kinks    or   
binds.   You   can   sometimes   eliminate   kinks   or   binds   
by   lubricating   the   chain.   

 

Inspect    chain    for    damaged    rollers,    kinks    or    binds,   
dry    or    rusty    links,    improper    adjustment    ,excessive   
wear,   or   dam-­‐   aged   and   missing   o-­‐rings.   The   chain   
should   be   replaced   if   there   is   damage   to   the   rollers   
or    if    there    are    loose    pins.    Lubricate    any    kinks    or   
binds    to    work    them    out.    If    the    chain    appears    too   
dry   or   rusty,   lubricate.   

 

Check    both    the    front    and    rear    sprocket    teeth    for   
excessive    wear    or    damage.    If    needed,    replace    the   
sprocket.    The    use    of    a    new    chain    with    a    worn   
sprocket   will   cause   quick   wear   to   the   new   chain.   

CLEANING   THE   DRIVE   CHAIN   

The    drive    chain    should    be    cleaned,    lubricated,    and   
inspected   every   time   you   ride   the   motorcycle.   

WARNING:   

Always   inspect   the   drive   chain   tension   before   you   ride   
the   motorcycle.   Too   much   slack   could   allow   the   drive   
chain   to   come   off   the   sprockets,   which   could   cause   an   
accident    or    result    in    serious    damage    to    the   
motorcycle.   

Cleaning   the   drive   chain:   

 

Wash    the    drive    chain    with    an    approved    chain   
cleaner.   

 

Dry   the   chain,   then   lubricate   with   chain   lubricant   or   
the   

equivalent.

   

   

Summary of Contents for HEIST 125CC

Page 1: ...d properly fitting protective equipment when operating this motorcycle WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product This manua...

Page 2: ...NTS 2 LIMITED WARRANTY 3 SYMBOLS 5 FEATURES 7 OPERATION 10 MAINTENANCE 14 TROUBLESHOOTLNG 25 EMISSIONS WARRANTY 26 NOISE EMISSION WARANTY 28 PRODUCT SPECIFICATIONS 28 WHOLE VEHICLE WIRING 29 WIRING DI...

Page 3: ...ts or roll over not caused by the condition for which the warranty coverage is sought TO GET SERVICE please visit ClevelandCycleWerks com and send us an email through our contact section We will respo...

Page 4: ...e operator s ability to operate this motorcycle safely is largely de pendent upon the operator s ability to exercise proper judgment The operator must be of sufficient age understanding mental capacit...

Page 5: ...oduct Please study them and learn their meaning for safe opera tion of this product SYMBOL NAME EXPLANATION Safety Alert Indicates a potential personal injury hazard Read Operators Manual To reduce th...

Page 6: ...6 Poison Contains sulfuric acid Do not ingest and avoid contact with skin eyes or clothing Hula Man woman or child Avoid eye contact hula is contagious Steer clear of the hula...

Page 7: ...n emergency stop At all other times this switch should remain in the RUN position even when the engine is off Fuel Valve The fuel valve is used to control the flow of gasoline from the fuel tank to th...

Page 8: ...8...

Page 9: ...9...

Page 10: ...upport them from rolling WARNING Not wearing a helmet greatly increases your chances of serious head injuries or death in the event of an accident If you are riding with a passenger be sure they are a...

Page 11: ...If the fuel valve was in the RESERVE position turn it back to ON Check for fuel leaks A leaking fuel cap is a fire hazard and must be replaced with an original manufacturer s replacement cap immediate...

Page 12: ...ith a cable operated clutch It has five forward gears one down and four up Follow the steps below to learn how to shift properly Always shift while moving in a straight line Release the throttle grip...

Page 13: ...apply the brakes in the middle of a turn or you may cause the rear wheel to lock up and lose control of the motorcycle NOTE DO NOT change the position of the clutch lever during a turn DESCENDING HIL...

Page 14: ...er running in period replace every 600 miles EngineLubricant Filter Screen C C I I Carburetor C C C C DriveChain I A L Battery I Brake Shoe I Brake System I I Electric Parts I Bolts Nuts Fasteners I L...

Page 15: ...ble of performing any of the tasks do not hesitate to contact your local Service Center for help Follow these important safety precautions Always turn the engine off before performing any maintenance...

Page 16: ...t window CAUTION Do not overfill Overfilling may cause excessive smoke oil loss and engine damage To change engine lubricant Lubricant should be changed while the engine lubricant is still warm but no...

Page 17: ...NG Do not operate the motorcycle if the throttle grip free play distance is less than 1 16 in 2 mm or more than 1 4 in 6 mm Operating the vehicle with an incorrect amount of throttle grip free play co...

Page 18: ...heat range for this engine could cause severe engine damage and void the warranty To replace Clean any dirt around the spark plug base Disconnect the spark plug caps and make certain you do not damage...

Page 19: ...at the reservoir or the sight window It should be above the lower mark If if isn t check for wear on the brake pads If the pads are worn replace immediately Make sure there are no leaks in the fluid l...

Page 20: ...ss tires If your tire is punctured or damaged it should be replaced using only tubeless tires A repaired tire may fail while riding and is not as reliable as a new one A temporary repair can be made i...

Page 21: ...should remain consistent along the entire chain If not check to make sure there are no kinks or binds You can sometimes eliminate kinks or binds by lubricating the chain Inspect chain for damaged roll...

Page 22: ...unsure if you are qualified to perform this operation take the unit to an authorized service center The battery is located inside a chrome battery box underneath the seat Remove the 2 bolts that retai...

Page 23: ...ions Your authorized service center should do the general lubrication as shown in the Maintenance chart This includes the lubrication of wheel bearings swing arm bearings steering shaft holder cables...

Page 24: ...area Direct sunlight can cause water spots and fading When finished cleaning inspect the motorcycle for wear or leaks VEHICLE INDENTIFICATION NUMBER VIN AND ENGINE SERIAL NUMBER LOCATION The frame VI...

Page 25: ...ot hold the spark plug near the spark plug hole during the test Do not perform this test if you have a heart condition or wear a pacemaker Failure to follow the above steps may result in serious perso...

Page 26: ...rotection Agency and the California Air Resources Board and is free from defects in material and workmanship which cause such vehicle to fail to confirm with applicable regulations of the United State...

Page 27: ...e and may result in the denial of warranty claims LIMITED LIABILITY The liability of CCW under this Emission Control System Warranty is limited solely to the remedying of defects in material workmansh...

Page 28: ...15 kg ENGINE Type Four stroke air cooled Number of cylinders 1 Bore and stroke 7 0 mm x 65 0 mm Displacement 229cc Compression ratio 9 2 1 Carburetor Constant velocity Air cleaner Paper with polyureth...

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