Clemco ZERO RPH Owner'S Manual Download Page 8

 

RPH DUST COLLECTOR

 

Page 7

 

 

 

 

 

5.0 PREVENTIVE 

MAINTENANCE

 

 

 

 

 WARNING 

Make sure the following conditions are met 
before performing any maintenance on the 
collector.  

 

Turn off compressed air supply and drain air 
from pulse manifolds. 

 

Turn off sequence control switch. 

Failure to observe the above warnings could 
result in serious injury from the sudden release 
of trapped compressed air or the operator 
loosing balance.  

 

Always wear a properly fitted and 
maintained, NIOSH approved respirator, eye 
protection and safety clothing when 
servicing dust laden areas of the dust 
collector.

 

Failure to do so could result in serious eye 
irritation and lung disease or death. Toxicity 
and health risk vary with type of media, and 
dust generated by blasting. Identify all material 
that is being removed by blasting, and obtain a 
materials safety data sheet for the blast media.

 

 
 
5.1 Daily

 

 

5.1.1

  Empty dust drums. 

 
NOTE: Check dust drums daily until the dust collection 
rate is determined. At that time setup a program to 
empty the drums before they are 2/3 full. Dust should 
never accumulate in the hoppers. 
 

5.1.1.1

 Empty and/or replace the drums, ensuring that 

the drum lids are secure. 
 

5.1.2 

Check the exhaust air during a pulse cycle. 

 

5.1.2.1

  If dust is emitting from the exhauster, filters are 

leaking or damaged. Check immediately. To determine 
which cartridge in leaking, turn the sequence switch off, 
open the top access door and check the inside of the 
collector for dust trails. NOTE: A small amount of dust 
egress is normal for a short period when cartridges are 
new. 
 

5.1.3

  Check the differential pressure gauge at least 

once daily, and more often under dusty conditions. Turn 
the sequence switch "on" or "off" as necessary to 
maintain optimal differential pressure of 2" to 4". If the 
reading is continually high (greater than 4"), adjust 

pressure and/or sequence timing per Sections 4.1 and 
4.2. 

 
5.2 Weekly

 

 
5.2.1

  Check the inside of the collector for moisture. If 

moisture is caused by leaks, repair immediately. 

 
5.2.2

  Clean the differential pressure gauge in-line dust 

filter located behind the gauge panel. See Figure 3. 
 

 
 

6.0 SERVICE 

MAINTENANCE

 

 

6.1 

Replacing Filter Cartridge

 

 

 

 

WARNING 

Make sure the following conditions are met 
before performing any maintenance on the 
collector.  

 

Turn off compressed air supply and drain air 
from pulse manifolds. 

 

Turn off sequence control switch. 

Failure to observe the above warnings could 
result in serious injury from the sudden release 
of trapped compressed air or the operator 
loosing balance.  

 

Always wear a properly fitted and 
maintained, NIOSH approved respirator, eye 
protection and safety clothing when 
servicing dust laden areas of the dust 
collector.

 

Failure to do so could result in serious eye 
irritation and lung disease or death. Toxicity 
and health risk vary with type of media, and 
dust generated by blasting. Identify all material 
that is being removed by blasting, and obtain a 
materials safety data sheet for the blast media.

 

 

6.1.1

  Lock out and tag out the compressed air supply 

and electrical power. 

 
6.1.2

 

Empty the dust receptacles. 

 

6.1.3 

Open the top access door. 

 

6.1.4 

Remove the wing nuts securing the filter hold-

down plate. 
 

6.1.5

 

Remove the hold-down plates and venturi tubes. 

 

Summary of Contents for ZERO RPH

Page 1: ...bination of products determined by the user in his selection nor as to the compliance with regulations or standard practice of such combinations of components or products It is the responsibility of the knowledgeable experienced users of the products mentioned in this material to familiarize themselves with the appropriate laws regulations and safe practices that apply to these products equipment ...

Page 2: ...llow this symbol to avoid possible injury or death 1 4 2 RPH Dust Collectors utilize reverse pulse jet cartridge filters Compressed air used for the pulse is released from the pulse manifold by quick release diaphragm pulse valves At regular timed intervals the sequence timer sends a signal to one of the solenoid valves releasing a pulse of air which in turn opens the respective diaphragm valve Th...

Page 3: ...ALLATION 2 1 1 The dust collector must be located on a sound footing WARNING Weight and bulk of the components may require that erection and placement of the collector be performed by personnel experienced with handling structural steel and able to safely operate material handling equipment needed to erect the collector Failure to recognize and avoid hazards associated with handling structural ste...

Page 4: ...ious injury 2 3 1 Anchor modules to the footing with anchors specified by a qualified engineer 2 4 Exhauster Assembly NOTE 3600 cfm and larger exhausters are floor mounted and require ducting from the collector and an exhaust stack with a damper adjustable from 0 80 closed Smaller exhausters are mounted on the collector body and do not require additional ducting 2 4 1 Anchor the exhauster in posit...

Page 5: ...le operation before and after all other components in the system Wire all other components to start in series to prevent the overloading of any component The last segment in the system that the abrasive reaches should start first and stop last A complete blast and recovery facility will have the dust collector start first followed by the abrasive cleaner bucket elevator and floor recovery Shutdown...

Page 6: ...d handling toxic materials including red lead and silica dust Toxicity and health risk vary with the type of media and dust generated by blasting Identify all material being removed by blasting and obtain a materials safety data sheet for the blast media 2 8 2 Purge the air supply line to remove moisture or other foreign material before connecting it to the pulse manifold 2 8 3 Connect tubing to t...

Page 7: ...psi An additional manifold pressure gauge is mounted on the differential pressure gauge panel to enable monitoring pressure from ground level The panel is usually mounted on one of the dust collector legs See Figure 3 4 2 Pulse Sequence Control Panel and Timer 4 2 1 A toggle switch mounted on the sequence control panel cover located on the dust collector stand enables or disables the sequencer If ...

Page 8: ...al for a short period when cartridges are new 5 1 3 Check the differential pressure gauge at least once daily and more often under dusty conditions Turn the sequence switch on or off as necessary to maintain optimal differential pressure of 2 to 4 If the reading is continually high greater than 4 adjust pressure and or sequence timing per Sections 4 1 and 4 2 5 2 Weekly 5 2 1 Check the inside of t...

Page 9: ...ir supply look for a closed supply valve 6 2 Seasoning Cartridges 7 1 2 Check function of the pressure regulator located on the pulse manifold inlet 6 2 1 New cartridges must be seasoned Cartridges are seasoned by letting a dust cake develop on the filter media before starting the pulse cycle 7 1 3 Make sure the sequence switch located on the panel cover is on 6 2 2 Operate the dust collector with...

Page 10: ...g 1 8 NPT F x 1 4 tubing 15703 7 5 Excessive Differential Pressure 7 Elbow 1 8 x 90o brass st 03993 8 Fitting 1 8 NPT elbow x 1 8 barb 11733 7 5 1 Valves may not be pulsing properly See 7 1 9 Fitting 1 4 NPT elbow x 1 4 tubing 03428 10 Tubing 1 8 urethane Specify ft req 12475 7 5 2 The differential pressure gauge lines may be plugged with dust Check and clean 11 Fitting 1 4 NPT female bulkhead 056...

Page 11: ...iaphragm pulse 15818 for RPH 2 RPH 3 Only 23870 Repair kit for 1 1 2 pulse valve above 21601 for RPH 4 and larger 23871 2 Cartridge filter 15781 8 Flex hose 16 dia RPH 2 thru RPH 16 3 Solenoid not shown specify feet required 15667 for RPH 2 RPH 3 only 23869 9 Flex hose 6 dia for RPH 20 and larger 4 Solenoid assembly 5 valve bank specify feet required 12452 for RPH 4 and larger 15743 6 10 1 4 6 2 6...

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