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CAUTION

!

Personal hearing protection is 
recommended when operating 
or working near this tool.

For your safety and the safety of others, read and under-
stand the safety recommendations and operating instruc-
tions before operating a nutrunner.

Always wear protective equipment:

For additional information on eye protection and face
protection, refer to Federal OSHA Regulations, 29 Code
of Federal Regulations, Section 1910.133., Eye and Face
Protection, and American National Standards Institute,
ANSI Z87.1, Occupational and Educational Eye and Face
Protection. Z87.1 is available from the American National
Standards Institute, Inc., 11 West 42nd Street, New York,
NY 10036.

Hearing protection is recommended in high noise areas
85 dBA or greater. The operation of other tools and
equipment in the area, reflective surfaces, process noises
and resonant structures can substantially contribute to,
and increase the noise level in the area. Excessive air
pressure above 90 PSIG and worn motor components can
also increase sound level emitted by tool. Proper hearing
conservation measures, including annual audiograms
and training in the use and fit of hearing protection devices
may be necessary. For additional information on hearing
protection, refer to Federal Regulations, Section 1910.95,
Occupational Noise Exposure, and American National
Standards Institute, ANSI S12.6, Hearing Protectors.

Cleco nutrunners are designed to operate on 90 psig (6.2
bar) maximum air pressure. If the tool is properly sized and
applied, higher air pressure is unnecessary. Excessive air
pressure increases the loads and stresses on the tool
parts, sockets, and fasteners and may result in breakage.
Installation of a filter-regulator-lubricator in the air supply
line ahead of the tool is recommended.

Before the tool is connected to the air supply, check the
throttle for proper operation (i. e., throttle moves freely and
returns to closed position). Being careful not to endanger
adjacent personnel, clear the air hose of accumulated
dust and moisture. Before connecting a tool to the air hose
or removing a tool from service or changing sockets, make
sure the air line is shut off and drained of air. This will

Safety Recommendations

prevent the tool from operating if the throttle is accidently
engaged.

When using right angle nutrunners, be sure the throttle is
positioned relative to the angle head so that the throttle will
not become wedged against an adjacent object in the
"ON" position due to torque reaction. The angle head may
be repositioned with respect to the lever to accommodate
proper location for task. If tool is to be reversed, locate
throttle lever in a neutral position that will prevent entrap-
ment. Refer to operating instructions for additional infor-
mation.

It is essential for safe operation that any operator of a
nutrunner use good balance, sure footing, and proper
posture in anticipation of a torque reaction.

Tools with clutches can stall rather than shut-off if adjusted
over maximum power output of tool, or if there is a drop in
air pressure. Operator must then resist stall torque until
throttle is released.

Tool balance arms are available to absorb the torque
reaction of the tool while balancing the weight of the tool
for improved ergonomic applications.

Some individuals may be susceptible to disorders of the
hands and arms when performing tasks consisting of
highly repetitive motions and/or exposure to extended
vibration. Cumulative trauma disorders such as carpal
tunnel syndrome and tendonitis may be caused or aggra-
vated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called
Raynaud's Syndrome. These disorders develop gradually
over periods of weeks, months, and years. It is presently
unknown to what extent exposure to vibrations or repeti-
tive motions may contribute to the disorders. Hereditary
factors, vasculatory or circulatory problems, exposure to

WARNING

!

Impact resistant eye protection 
must be worn while operating 
or working near this tool.

CAUTION

!

Spindle Rotation

Torque Reaction

Repetitive work motions and/or vibration
may cause injury to hands and arms.

Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.

WARNING

!

Avoid repeated bending of wrists and hands.

Summary of Contents for 55NLTVC Series

Page 1: ...er L Options Handle Transducer 55 Nutrunner 55 Series N T XX C L X Built in Socket S Gear Train Designation Specify Size Threaded Spindle T Output Drive Angle Terminations 2 3 4 6 7 10 X X X 3 8 1 2 4...

Page 2: ...ing sockets make sure the air line is shut off and drained of air This will Safety Recommendations prevent the tool from operating if the throttle is accidently engaged When using right angle nutrunne...

Page 3: ...d wrist supports are designed to reduce and moderate the effects of extended vibration exposure and repetitive wrist trauma Since they vary widely in design material thickness vibration reduction and...

Page 4: ...RECOMMENDATIONS ON PAGES 2 3 BEFORE OPERATING A NUTRUNNER TORQUE ADJUSTMENT The 55NLTVC nutrunner is designed to develop maximum rated torque at 90 psig The torque setting is achieved by entering a nu...

Page 5: ...867510 ballbearing No 867547 and driven gear by clamping the square drive in the vise Drive the right angle housing away from the square drive using a soft mallet Press the square drive end of the spi...

Page 6: ...th the pockets machined in the ring gear Line up the hole in the ring gear with the hole in the transducer and install the pin No 812164 Transducer Wiring Connection NOTE Do not bend strike push or pu...

Page 7: ...l Calibration Resistor Value in ohms of the torque monitor used The following is an example of a 55 series right angle tool a P head and a torque monitor with a 110 000 ohm calibration resistor The va...

Page 8: ...015 020 as shown A new plunger pin should be spaced as shown however a previously used plunger pin must be pressed to this dimension 2 Assemble the solenoid components as shown Solenoid retainer must...

Page 9: ...JUSTMENT SCREW 5 64 HEX WRENCH SOLENOID SEAT VALVE PLUNGER SOLENOID RETAINER PLUNGER PIN HAT 4 Using a 5 64 hex wrench turn adjustment screw clockwise until plunger pin is pressed through hat and valv...

Page 10: ...D SIGNAL V RED LED SIGNAL RED RED SOLENOID CAMBION CONNECTORS BLACK BLACK ARMOR CABLE 55 75 SOLENOID CONTROL TOOL WIRING DIAGRAM S S T T U U V V WHITE WHITE WHITE WHITE YELLOW LED COMMON GREEN LED RED...

Page 11: ...ng 1 2 x 5 8 Pinion Bearing upper Driven Gear Bearing Cap Housing incl 843589 Pinion Gear Housing Make Up Plate Housing Lock Nut Housing Clamp Ring Lock Pin Spring Cap Socket Lock Pin 3 8 Sq Dr Spindl...

Page 12: ...844014 844016 844017 847272 864105 867520 867521 867522 867546 Angle Head Spindle Retainer Nut 1 2 Sq Dr Spindle Spindle Cap Driven Gear 14T Pinion Gear 9T Pinion Gear Needle Bearing 3 8 Sq Dr Spindl...

Page 13: ...ke Up Plate Housing Lock Nut Housing Clamp Ring Grease Plug Spindle Ball Bearing Pinion Needle Bearing Bearing Cap Set Screw Spindle Needle Bearing T RIGHT ANGLE HEAD Denotes parts not included in sub...

Page 14: ...of the head and move it rearward to engage the spline Securely tighten the reaction bar and bolts to prevent coming loose from vibration CAUTION REACTION BAR BRACKET ASSEMBLY T HEAD RETRACTABLE SPINDL...

Page 15: ...535 869629 869634 Model 2 3 4 6 Model 7 10 QUANTITY MODELS 3 1 1 1 3 3 1 3 9 1 1 3 1 1 4 1 1 1 3 3 1 3 9 1 1 3 1 1 1 6 1 1 1 3 3 1 3 9 1 1 3 1 1 1 2 1 1 1 3 3 1 3 9 1 1 3 1 1 10 1 1 1 1 3 3 1 1 3 1 7...

Page 16: ...PLATE 1 203374 DRIVE SHAFT 1 203374 202396 619377 867536 203101 869572 843444 865352 203099 869569 863887 55NLTVC MOTOR HOUSING AND HANDLE 203259 Neg Common 203350 Pos Common 203450 863241 203369 203...

Page 17: ...Seat Gasket Solenoid Seat Solenoid Retainer incl 863241 Air Inlet Valve Piston incl 866399 Shut off Valve incl 203379 Valve Seal Valve Cap incl 847710 Throttle Valve Spring Bushing Wire Bundle 19 pin...

Page 18: ...RING INTERNAL HEX SPINDLE DRIVE SPINDLE GEAR SPLINE PROTECTOR CLIP RETAINING RING SET SCREW DRIVE SPINDLE BALL BALL BEARING LOCK PIN SPRING HOUSING MAKE UP PLATE HOUSING LOCK NUT HOUSING CLAMP RING PI...

Page 19: ...11 864712 204346 867997 204344 867924 204349 DESCRIPTION ANGLE HEAD DRIVE SPINDLE BEARING CAP HOLD SPINDLE CLAMP RING CLAMP NUT SPRING NEEDLE BEARING DRIVEN GEAR PINION O RING RETAINING RING BALL BALL...

Page 20: ...4 867524 6 2 3 4 6 GEAR TRAINS 869629 TRANSDUCERIZED ONLY 847566 869634 202605 812164 Part No Model 844774 2 844774 3 844774 4 844774 6 QUANTITY MODELS 3 1 1 1 1 3 1 3 9 1 1 3 1 1 4 1 3 1 1 1 3 1 3 9...

Page 21: ...21...

Page 22: ...22 NOTES...

Page 23: ...23 NOTES...

Page 24: ...24 670 Industrial Drive Lexington SC 29072 Phone 803 359 1200 Fax 803 359 2013...

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