Cleco 19BPA Service Manual Download Page 1

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For additional product information visit our website at http://www.apextoolgroup.com

Service Manual

PL12-1013EN

10/16/2014

19BPA, 19SCA & 19SPA Series

Inline Screwdrivers

19SPA

19SCA

Summary of Contents for 19BPA

Page 1: ...For additional product information visit our website at http www apextoolgroup com Service Manual PL12 1013EN 10 16 2014 19BPA 19SCA 19SPA Series Inline Screwdrivers 19SPA 19SCA...

Page 2: ...models of the inline pneumatic screwdriver as described in this manual indicates a required action indicates a list indicates a reference number from the exploded parts drawings Arial indicates an imp...

Page 3: ...rsing Ring Screwdriver Handle C Inline Combination Lever Push to Start P Inline Push to Start Torque Control Mechanism A Clecomatic Clutch Maximum Torque 19SCA 19SPA 19BPA 02 2 1 Nm 02 1 6 Nm 03 2 9 N...

Page 4: ...1 General description 10 3 2 Operation and functional elements 10 4 Accessories 11 5 Before initial operation 12 5 1 Ambient conditions 12 5 2 Air supply 12 5 3 Connecting the air supply to the tool...

Page 5: ...earing assembly 30 10 8 301969PT Gearing assembly 30 10 9 301970PT Gearing assembly 32 10 10 301979PT Clecomatic clutch assembly 34 301991PT Clecomatic clutch assembly 34 10 11 301982PT Clecomatic clu...

Page 6: ...a potentially hazardous situation which if not avoided may result in serious injury CAUTION identifies a potentially hazardous situation which if not avoided may result in minor or moderate injury or...

Page 7: ...position due to torque reaction If the tool is to be reversed locate the throttle in a neutral position to prevent entrapment Keep the tool clean and dry to provide the best possible grip Firmly gras...

Page 8: ...tion provides an accurate method of controlling torque without sacrificing tool speed Do not modify the 19B 19S any guard or accessory Use only with accessory parts which are approved by the manufactu...

Page 9: ...in the original packaging The packaging is recyclable 2 3 Storage For short term storage less than 2 hours and protection against damage Place the 19B 19S in a location on the workbench to avoid acci...

Page 10: ...ckwise counterclockwise rotation Adjustable Clecomatic clutch Low vibration level 3 2 Operation and functional elements This section describes the operational and functional elements of the 19B 19S 6...

Page 11: ...Accessories Non Reversible Kit Part Number 207030 Torque Signal Kit 19SCA Clecomatic clutch models only Part Number 301106 Exhaust Overhose Part Number 207019 TVP 100 Series Torque Verifier Part Numb...

Page 12: ...the amount of excess oil in the exhaust air Oil identification 5 3 Connecting the air supply to the tool The air hose can disconnect from the tool by itself and whip around uncontrollably Turn off th...

Page 13: ...Turn off the compressed air before adjusting the clutch Using the clutch adjustment tool provided turn clockwise for maximum torque or counter clockwise for minimum torque Note For best results start...

Page 14: ...rely attached and the compressor is turned on Make sure the reverse ring or button is in the correct position Place the socket or bit on the application and depress push the tool to start the rundown...

Page 15: ...lace adjusting wrench Teeth on adjustment nut worn or broken Clutch disassembly required parts replacement Reduced air pressure Check air supply line for any obstructions Lack of lubrication Check the...

Page 16: ...id for most applications For a specific maintenance interval refer to 8 1 1 Calculating a customer specific maintenance plan Maintenance Interval Rundowns Daily Daily Visual inspection of air supply h...

Page 17: ...operating time of 133 days W 1 2 3 W2 133 days Factor Value assumed in Service Schedule Description V V1 100 000 V2 500 000 V3 1 000 000 Number of rundowns after a maintenance measure is prescribed by...

Page 18: ...Page 18 PL12 1013EN 10 16 2014 Cleco Repair Instructions 9 Repair instructions 9 1 Motor disassembly and reassembly Disassembly R Replace 1 2 1 2 3 4 Reassembly Off Off 0010 254mm to 0015 031mm...

Page 19: ...hown Shorten the trip rod until the tool just begins to start with one 1 turn remaining on the clutch housing Add o rings 2 on the spindle bushing Remove this amount of material from the trip rod 055...

Page 20: ...013EN 10 16 2014 Page 20 10 1 19SPA Series Screwdriver Models 19SPA02 19SPA03 19SPA04 19SPA05 19SPA06 Cleco Spare Parts 12 24 22 20 16 18 17 19 23 23 21 25 27 13 12 14 26 10 9 8 15 11 19SPA B 19SPA Q...

Page 21: ...60351 3 9 O Ring 13 205973 1 Motor Housing 14 B141L 1 2 Socket Head Cap Screw 2 56 x 3 8 15 207035 1 3 O Ring 16 205959 1 Reversing Ring 17 869121 1 3 Valve Seal 18 203556 1 1 Shut Off Valve 19 86911...

Page 22: ...10 16 2014 Cleco Spare Parts 10 2 19SCA Series Screwdriver Models 19SCA02 19SCA03 19SCA04 19SCA05 19SCA06 26 25 24 23 17 21 19 20 29 27 22 29 30 13 11 12 10 9 8 33 16 14 19SCA B 19SCA Q 6 7 4 3 2 1 5...

Page 23: ...3529 1 1 Shut Off Valve 16 203525 1 3 Valve Spring 17 205967 1 Motor Housing 18 B141L 1 2 Socket Head Cap Screw 2 56 x 3 8 19 205971 1 1 Actuator Pin 20 207035 1 3 O Ring 21 847675 1 3 Valve Seal 22 0...

Page 24: ...2 1013EN 10 16 2014 10 3 19BPA Series Screwdriver Models 19BPA02 19BPA03 19BPA04 19BPA05 19BPA06 Cleco Spare Parts 24 23 20 17 19 26 25 21 27 24 22 18 12 29 10 9 8 11 15 19BPA B 19BPA Q 6 7 4 3 2 1 5...

Page 25: ...ushing 13 863296 1 3 Spring 14 203555 1 Reversing Valve 15 613374 1 1 Pin 16 60351 3 9 O Ring 17 207230 1 Cover Ring 18 869121 1 3 Valve Seal 19 203556 1 1 Shut Off Valve 20 869119 1 3 Valve Spring 21...

Page 26: ...Page 26 PL12 1013EN 10 16 2014 Cleco Spare Parts 6 2 8 1 4 5 6 4 7 3 10 4 Motor Assembly...

Page 27: ...Recommended Spare Parts quantity shown based on 1 5 tools in operation 10 4 Motor Assembly Ref Number X Cleco Spare Parts Table 10 4 Ref Description 19S A02 19S A05 19S A03 19S A04 19S A06 Motor Asse...

Page 28: ...Parts 1 5 6 Models 19BPA02 19SCA02 19SPA02 Models 19BPA03 19SCA03 19SPA03 2 3 4 1 6 5 7 2 4 3 L Lubricate with 540450 Grease 18 oz can L L L Lubricate with 540450 Grease 18 oz can L L 10 5 301967PT Ge...

Page 29: ...ecommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 5 301967PT Gearing Assembly Ref Number X EN Description 301086 1 Gear Case Assembly 1 203646 1 End Plate Spacer 2 83386...

Page 30: ...3 5 4 Models 19BPA04 19SCA04 19SPA04 Models 19BPA05 19SCA05 19SPA05 2 6 7 8 1 8 6 5 7 2 4 3 L Lubricate with 540450 Grease 18 oz can L Lubricate with 540450 Grease 18 oz can L L L L L L L L L 10 7 301...

Page 31: ...Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 7 301968PT Gearing Assembly Ref Number X EN Description 301969PT 1 Gear Case Assembly 28 484 1 1 204136PT 1 End Plate...

Page 32: ...Page 32 PL12 1013EN 10 16 2014 Cleco Spare Parts Models 19BPA06 19SCA06 19SPA06 2 1 L Lubricate with 540450 Grease 18 oz can L 8 3 L 5 4 7 L 6 L 7 L 6 L 7 L 10 9 301970PT Gearing Assembly...

Page 33: ...1 2 Pinion Gear 3 205963 1 Gear Case 4 619017 1 2 Retaining Ring 5 847595 1 2 Ball Bearing 6 207615PT 2 Open Spider 7 207616PT 9 18 Idler Gear 14T 8 207618PT 1 Open Spider Quantity X Recommended Spare...

Page 34: ...Spare Parts 7 8 9 10 12 11 13 2 3 14 Models 19BPA Q 19SCA Q 19SPA Q L Lubricate with 540450 Grease 18 oz can L L 10 10 301979PT Clecomatic Clutch Assembly 301991PT Clecomatic Clutch Assembly 4 5 6 12...

Page 35: ...eter 15 207589PT 1 Driven Cam 16 Table 10 10 1 1 Torque Spring 17 207579PT 1 Lock Ring 18 869123 1 Adjustment Nut 19 203600PT 1 Spindle Bushing 20 619524 1 3 Retaining Ring 21 202833PT 1 1 Release Col...

Page 36: ...1 8 16 19 14 7 17 13 15 9 Models 19BPA B 19SCA B 19SPA B L Lubricate with 540450 Grease 18 oz can L L 10 11 301982PT Clecomatic Clutch Assembly 301992PT Clecomatic Clutch Assembly 11 4 3 7 7 18 8 5 L...

Page 37: ...2 869424 1 Reset Pin Stop 13 207579PT 1 Lock Ring 14 207589PT 1 Driven Cam 15 207591PT 1 Clutch Cam 16 207593PT 1 Clutch Spindle 17 Table 10 11 1 1 Torque Spring 18 844265 1 3 Steel Ball 125 diameter...

Page 38: ...lled Spring Optional Included Spring Model Number Length Weight Tool Torque Range Free Speed rpm Green White Orange Blue Torque Range and Spring Selection Inline Lever Push to Start Reversing Ring in...

Page 39: ...1 5 0 7 19SPA06Q 3 45 0 3 5 1 3 8 0 3 0 9 10 19 1 1 2 1 15 38 1 7 4 3 21 45 2 4 5 1 260 9 5 241 1 5 0 7 Bit and Finder 19SPA02B 3 19 0 3 2 1 3 8 0 3 0 9 5 19 0 6 2 1 2800 9 1 231 1 4 0 6 19SPA03B 3 26...

Page 40: ...requirements The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group 12 2 Tool repairs Only qualified and trained personnel are to repair this equipmen...

Page 41: ...materials of the tool pose risks to health and the environment Capture auxillary materials oils greases when drained and dispose of them properly Separate the packaging components and dispose of them...

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Page 44: ...17 Germany Apex Tool Group GmbH Co OHG Industriestra e 1 73463 Westhausen Germany Tel 49 0 73 63 81 0 Fax 49 0 73 63 81 222 www apexpowertools eu Hungary Apex Tool Group Hungaria Kft Plat nfa u 2 902...

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