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Cleco 110PTHD55Q, Instruction Manual

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Cleco 110PTHD55Q Instruction Manual Download Page 19

86d_Reparatur en bedingt.fm, 21.06.2011

P1886E/EN 2010-12

19

Repair instructions

7

7

Repair instructions

Refer also to 8 Spare parts, page 25 and 8.5 Equipment order list, page 34

7.1

Disassembling the motor unit

7.2

Disassembling the throttle valve

Changing blades

Changing bearing / rotor

1.

2.

3.

<C1>

<C2>

<59>

<61>

<C3>

<C3>

<C1>

<59>

<54>

Size 3/8"

Summary of Contents for 110PTHD55Q

Page 1: ...For additional product information visit our website at http www apextoolgroup com 120PTHD Pulse shut off nutsetter Instruction Manual P1886E EN 2010 12 ...

Page 2: ... natural or machine readable language or to a data carrier whether electronic mechanical optical or other wise without the express permission of Cleco In the text 120PTHD stands for all of the designs of the pulse shut off nutsetter described here Identifies instructions to be followed Identifies enumerations Identifies an index number see 8 Spare parts page 25 In graphics Identifies movement in a...

Page 3: ...operation 9 4 1 Ambient conditions 9 4 2 Air supply 9 4 3 Changing air inlet top buttom 120PTHDA only 9 4 4 Connect the tool 9 4 5 Setting up the tool 10 5 Troubleshooting 12 6 Maintenance 13 6 1 Service schedule 13 6 2 Activating the reserve oil 15 6 3 Refilling oil 16 7 Repair instructions 19 7 1 Disassembling the motor unit 19 7 2 Disassembling the throttle valve 19 7 3 Disassembling the pulse ...

Page 4: ...86E EN_2010 12_120PTHD_AIVZ fm 21 06 2011 8 4 Pulse unit 32 8 5 Equipment order list 34 9 Technical data 35 9 1 Dimensions 120PTHD in mm 35 9 2 Dimensions 120PTHDA in mm 36 9 3 Performance Data 36 10 Service 37 11 Disposal 37 ...

Page 5: ...he type of danger WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property and environmental damage If this warning is not observed injuries property or environmental damage may occur NOTE General notes include applicati...

Page 6: ...ingly If you hear unusual noises or vibrations switch off the tool immediately Shut off the air supply immediately Before carrying out repairs adjusting the torque or replacing screw bits disconnect the tool from the compressed air line The compressed air line must be depressurized before disconnecting it Never use the air hose to hold raise or lower the tool Air hoses the suspension bail and fitt...

Page 7: ...0PTHD is designed exclusively for fastening and releasing threaded fasteners Do not use it as a hammer Do not open it or modify it structurally Do not use it in areas where there is a risk of explosion 1 6 Noise and vibration 2 Items supplied Check shipment for transit damage and ensure that all items have been supplied 1 120PTHD 1 This instruction manual 1 Declaration of Conformity 1 Size 2 hex w...

Page 8: ...1 Setting the torque page 10 3 Speed adjustment see 4 5 2 Changing the speed page 11 4 Air inlet 5 Connection for Pneumatic Torque Verifier TVP100 signal connection kit order no 934918 optional 6 Start button 7 Reserve oil adjustment see 6 2 Activating the reserve oil page 15 8 Suspension bail 9 Size 2 hex wrench order no 935490 4 1 5 3 6 8 7 9 2 8 Alternative position 2 4 5 120PTHDA 120PTHD ...

Page 9: ...he tool and compressed air line properly Ambient temperature 41 F 5 C to a maximum of 104 F 40 C Permissible relative humidity 25 to 90 non condensing Parameter Data Air hose Inner diameter 1 2 ø 12 5 mm maximum length 16 4 ft 5 m Working pressure range 58 to 101 5 psi 400 to 700 kPa Recommended 90 psi 620 kPa Compressed air Air quality according to ISO 8573 1 quality class 2 4 3 The compressed ai...

Page 10: ...output drive Target n 5500 300 rpm CAUTION Danger of injury from unintended startup Shut off the compressed air before adjusting the torque CAUTION Danger of injury from rotating hex wrench Adjust the torque using the provided hex wrench only Never use an angular wrench Example settings 73 7 ft lbf 100 Nm rundown Approx 3 turns of the torque adjustment screw Speed 4600 rpm Max Min 0 1 2 3 4 5 6 75...

Page 11: ...age 12 7 In case of deviations correct the torque setting 8 Repeat the rundown Requirement Measure Better shut off accuracy particularly for hard joints Increase the number of pulses per rundown Recommended number of pulses 6 Reduce the speed Reducing the noise pressure level Reduce the speed Reducing vibration Reduce the speed Shortening the rundown time particularly for soft joints Increase the ...

Page 12: ... Increase the working pressure Reverse button is not at the detent Turn the reverse button to the detent Excessive transmission damping due to extension and worn socket Increase the speed see 4 5 2 Changing the speed page 11 Use a shorter or more rigid exten sion Replace the socket Insufficient oil in the pulse unit no pulse build up See 6 2 Activating the reserve oil page 15 See 6 2 Activating th...

Page 13: ...o unintentional activation before service disconnect the tool from the compressed air supply Mainte nance interval Rundowns Measures W1 100 000 Check the suspension bail for functional safety Check the air hose for wear Check the square on the output drive for wear Check the air inlet for tight fit Check the housing of the pulse unit for tight fit Check the max free speed W2 500 000 Oil change see...

Page 14: ...f 3 seconds soft joint and 3 completed shifts per day and 750 rundowns per shift You have to carry out the maintenance measures marked W2 after an operating time of 133 days Factor Value assumed in 6 1 Maintenance plan Description V V1 100 000 V2 500 000 V3 1 000 000 Number of rundowns after a maintenance measure is pre scribed by Cleco T1 1 8 seconds Specific rundown time measured in life and end...

Page 15: ... piston reaches the limit stop oil must be refilled the next time see 6 3 Refilling oil page 16 1 2 Align both ends as shown in the illustra tion 3 4 Turn 68 clockwise till the detent 5 Turn 68 approx 2 5 turns anticlock wise 6 until 70 can be reinserted again The reserve oil can be adjusted approx 1 2 times until 71 is at the detent and 70 can still be reinserted If necessary turn back to the nex...

Page 16: ... list page 34 2 Oil filling device without filling piece 1 3 Filling piece asm 1 4 Oil order no 925715 ESSO UNIVIS HVI26 approx 2 1 qt 2 liters temperature 68 9 F 20 5 C 5 Quick disconnect coupling 6 Working pressure 65 80 psi 450 550 kPa 7 Shut off valve 8 Pulse unit 9 Hydraulic rotor 10 Bearing ring 11 Equalizing piston 12 O ring 13 Sleeve 14 Ball 15 Threaded pin Approx 7 oz Approx 0 77 oz 22 ml...

Page 17: ...e pressure of 13 psi 90 kPa 10 Wait approx 2 minutes until the number of vacuum bubbles has reduced significantly 11 Close the shut off valve 7 slowly The gauge shows atmospheric pressure again Missing oil is pushed into the pulse unit 8 12 Repeat steps 8 through 11 if necessary until the number of bubbles approaches zero 13 Uncouple pulse unit 8 unscrew the adapter and add a couple of drops of oi...

Page 18: ...18 P1886E EN 2010 12 86c_Wartung en bedingt fm 21 06 2011 Maintenance 6 ...

Page 19: ...air instructions 7 7 Repair instructions Refer also to 8 Spare parts page 25 and 8 5 Equipment order list page 34 7 1 Disassembling the motor unit 7 2 Disassembling the throttle valve Changing blades Changing bearing rotor 1 2 3 C1 C2 59 61 C3 C3 C1 59 54 Size 3 8 ...

Page 20: ...only if filling is guaranteed with oil filling device see 6 3 Refilling oil page 16 The pulse unit must have cooled to room temperature CAUTION Always carry out assembly according to the exploded drawing see 8 Spare parts page 25 Incorrect assembly causes uncontrollable reactions such as unexpected startup or ejection of parts Tighten all screwed joints of the tool carefully according to the speci...

Page 21: ...ion Y 3 Press in 59 again if nec see dimension X 4 Press 61 against 60 until flush 55 59 C4 C5 C6 C7 C8 54 59 54 X Dimension X 0 00 to 0 00236 0 00 to 0 06 mm Y Test force 1 12 3 37 lbf 5 15 N Y Dimension Y 0 0002 to 0 0006 0 005 to 0 015 mm 55 59 C4 C5 C6 C7 C8 54 C Dimension X C4 0 00 C5 0 00079 0 02 mm C6 0 00158 0 04 mm C7 0 00236 0 06 mm 60 61 56 C8 C9 ...

Page 22: ...1886E EN 2010 12 86d_Reparatur en bedingt fm 21 06 2011 Repair instructions 7 7 4 2 Assembling the shut off piston 1 2 3 4 5 49 3 48 Do not use grease to hold the balls in place 44 45 47 Size 4 59 44 47 50 ...

Page 23: ... 2010 12 23 Repair instructions 7 7 4 3 Assembling the actuating ring 1 2 3 4 5 6 E 32 60 56 55 47 44 34 40 E 32 click 33 3 44 47 Dimension X 0 059 0 0059 34 34 Dimension X 34 0 053 1 35 mm 935465 0 059 0 0059 1 5 0 15 mm 935464 0 065 1 65 mm 935463 ...

Page 24: ...ons 7 7 5 Assembling the pulse unit 7 5 1 Assembling the hydraulic blades NOTE To prevent damage lubricate the gaskets and o rings using grease order no 914392 before assembly 1 2 3 4 5 6 7 8 73 F1 73 F1 78 77 75 74 2 77 76 2 F1 73 71 F2 F1 65 D 147 7 ft lbf 200 10 Nm Size 1 2 ...

Page 25: ... decreased performance and an increased need for maintenance Installing replacement parts from other manufacturers will void all manufacturer s warranties We would be glad to prepare a special quote for you for spare and wear parts Please provide us with the following information Tool model Number of tools Number of rundowns per day or per shift Shut off torque Fastening time per rundown ...

Page 26: ...7 8 11 10 12 1 2 16 24 25 22 23 26 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 935490 SW2 OFF 20 2 Nm 14 8 1 5 lbf ft SW17 OFF 1 5 0 2 Nm 1 1 0 15 lbf ft 931030 SW2 5 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 1 ISO 4757 5 1 click OFF 3 1 Nm 2 2 1 lbf ft G 933375 Connection for evaluation electronics TVP100 Adhesive order no 914860 Grease order no Nr 914392 ...

Page 27: ...86e_Ersatzteile en fm 21 06 2011 P1886E EN 2010 12 27 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 935653 4 Dimesions ...

Page 28: ...12 1 2 16 24 25 22 23 26 27 28 27 28 4 4 4 X OFF 3 1 Nm 2 2 1 lbf ft G 933375 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 935490 SW2 OFF 20 2 Nm 14 8 1 5 lbf ft SW17 OFF 8 1 Nm 6 1 lbf ft 912927 SW1 4 OFF 1 5 0 2 Nm 1 1 0 15 lbf ft 931030 SW2 5 OFF 0 7 0 1 Nm 0 5 0 1 lbf ft 1 ISO 4757 5 1 click OFF 8 1 Nm 6 1 lbf ft SW17 OFF 8 1 Nm 6 1 lbf ft 912927 SW1 4 ...

Page 29: ... 21 06 2011 P1886E EN 2010 12 29 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 935653 4 Dimesions Connection for evaluation electronics TVP100 Adhesive order no 914860 Grease order no Nr 914392 ...

Page 30: ...E EN 2010 12 86e_Ersatzteile en fm 21 06 2011 Spare parts 8 8 3 Motor unit 935657 Axial clearance see 7 4 1 Assembling the end plate page 21 Reference dimension X see 7 4 3 Assembling the actuating ring page 23 ...

Page 31: ...86e_Ersatzteile en fm 21 06 2011 P1886E EN 2010 12 31 Spare parts 8 1 Order no 2 Quantity 3 Part of motor service kit K1 order no 935653 4 Dimesions ...

Page 32: ...5 77 78 74 76 75 79 85 81 82 83 84 70 80 90 89 87 94 93 92 73 73 70 101 OFF 1 0 3 Nm 0 75 0 25 lbf ft 935490 SW2 OFF fest tight 902904 ø53 3 7 Tightening torque see 7 5 Assembling the pulse unit page 24 For disassembly note the position of the balls in the control disc Reassmble the balls in the same position ...

Page 33: ...10 12 33 Spare parts 8 1 Order no 2 Quantity 3 Part of hydraulic service kit K2 order no 935654 4 Dimesions Order no 65 73 96 97 98 99 100 120PTHD554 935643 935910 120PTHDA554 110PTHD55Q 935642 935963 903231 935634 935648 935649 935651 110PTHDA55Q ...

Page 34: ...34 P1886E EN 2010 12 86e_Ersatzteile en fm 21 06 2011 Spare parts 8 8 5 Equipment order list 1 Order no ...

Page 35: ...86f_TechnDaten en fm 21 06 2011 P1886E EN 2010 12 35 Technical data 9 9 Technical data 9 1 Dimensions 120PTHD in mm Fig 9 1 ...

Page 36: ...mance Data Order no Recommended torque range Free speed Air consumption ft lbf Nm 10 9 ft3 min m3 min min max rpm mm lb kg Free speed Pulses 120PTHD554 1 2 55 75 89 120 5500 M12 3 7 1 70 30 0 85 23 0 65 120PTHDA554 3 9 1 75 110PTHD55Q 7 16 81 110 3 7 1 70 110PTHDA55Q 3 9 1 75 Order no B 120PTHDA554 209 110PTHDA55Q 211 ...

Page 37: ...per disposal The components and auxiliary materials of a machine incorporate risks to health and the envi ronment Catch auxiliary materials oils greases when drained and dispose of them properly Separate the machine parts by material and dispose of them properly Separate the components of the packing and dispose of them by segregating them clearly Wear suitable protective clothing at the time of d...

Page 38: ...enue N E Redmond WA 98052 USA Phone 1 425 497 0476 Fax 1 425 497 0496 York PA Apex Tool Group Sales Service Center 3990 East Market Street York PA 17402 USA Phone 1 717 755 2933 Fax 1 717 757 5063 Canada Apex Tool Group Sales Service Center 5925 McLaughlin Road Mississauga Ont L5R 1B8 Canada Phone 1 905 501 4785 Fax 1 905 501 4786 Germany Apex Tool Group GmbH Co OHG Industriestraße 1 73463 Westhau...

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