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750-441

01/2020

Prometha

TM

Connected Boiler Room Solution

Installation Manual

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Summary of Contents for Prometha

Page 1: ...750 441 01 2020 PromethaTM Connected Boiler Room Solution Installation Manual...

Page 2: ...nts or regu lations of the insurance company and or other authority having jurisdiction In the event of any conflict or inconsistency between such requirements and the warnings or instructions contain...

Page 3: ...ower Supply 3 Data Transfer Gateway 4 12VDC Power Cable 4 LTE Antenna 4 Ethernet Switch 5 Installation Procedure DT Panel 5 Wiring Diagrams 6 Ethernet Connections 8 Troubleshooting 10 Cellular Connect...

Page 4: ......

Page 5: ...ired Prometha requires the addition of four major components to allow data collection from the PLC and transmission of that data to the cloud via LTE cellular connection Cellular Enable Gateway Device...

Page 6: ...tch will need to be added for systems with no available Ethernet ports Single Boiler Installation Options Hawk Panel PT Panel DT Panel w o Ethernet Switch Multiple Boiler Installation Options Master P...

Page 7: ...and the L load terminal at the bottom of the power supply 3 Connect a white wire between the N terminal at the bottom of the power supply to the Neutral terminal strip in the control panel 4 Use a sc...

Page 8: ...Use a 7 8 hole saw to drill a hole through the panel for the antenna cable outlet Collect the drill shavings in a container for later disposal Take care not to allow drill shavings to fall inside the...

Page 9: ...ove the customer Ethernet connection from the PLC and connect it to any port on the Ether net switch Using Ethernet cables 7 Connect the TOP port of the Gateway to any port on the Ethernet switch 8 Co...

Page 10: ...Prometha Installation 750 441 6 6 Wiring Diagrams GATEWAY GATEWAY GATEWAY...

Page 11: ...a Installation 750 441 7 DT PANEL 1 2 3 4 5 6 7 8 PWR1 PWR2 1783 US8T ITEM s REFER TO WD ABOVE GRN 12VDC OPTIONAL TO GATEWAY CUSTOMER MAIN POWER CONNECTION POWER WIRING DETAIL ETHERNET CABLE PIN ASSIG...

Page 12: ...Prometha Installation 750 441 8 7 Ethernet Connections Shown below are the CAT5e cable connections for various installation options Single Boiler Hawk Panel Single Boiler PT Panel...

Page 13: ...Prometha Installation 750 441 9 Multiple Boilers DT Panel with Ethernet switch Multiple Boilers Master Panel MASTER PANEL PLC PROMETHA GATEWAY TM...

Page 14: ...iteria Status Online and Signal Quality All three crite ria must be positive to pass if one or more do not pass the cellular connection has failed In the event of a failed connection 1 Confirm cellula...

Page 15: ...or call C B IoT support at the number listed on the portable monitor for assistance Confirm there is no gateway IP conflict on the Hawk network The gateway IP address is listed 2 and there shouldn t b...

Page 16: ...Prometha Installation 750 441 12 8 3 C B Cloud Connection In the event of an error message indicating an issue with the C B cloud connection 2 call C B Sup port and provide Host Name information 1...

Page 17: ...2417 000 3 amp Fuse 1 884 00379 000 Fuse Holder 24V 1 884 00517 000 Fuse Holder 120V 1 884 00371 000 Blue Terminal Block 1 884 00373 000 End Plate 7 884 00378 000 Din Rail End Anchors 30 848 01183 000...

Page 18: ...t Relay Fail BI 17 Recyle Limit Relay Fail BI 18 Remote Modulation Signal Fail BI 19 Header Sensor Fail BI 20 TC Channel Fail BI 21 Low O2 Alarm BI 22 High Limit Alarm BI 23 ALWCO BI 24 Low Gas Pressu...

Page 19: ...p Present BI 70 Oil Temp Sensor Present BI 71 O2 Analyzer Present BI 72 Feedwater or Return Temp Present BI 73 Outdoor Reset Selected BI 74 Parallel Positioning Selected BI 75 Two boiler lead lag mast...

Page 20: ...ut AI 115 Analog Input User Defined 3 Input AI 116 Analog Input User Defined 4 Input AI 117 Safety Valve Setting or Max Water Temp AI 118 Header Pressure or temp 2 Boiler LL AI 119 Set Point 2 Boiler...

Page 21: ...al Fail BI 19 Header Pressure Sensor Fail BI 20 Temperature Channel 0 5 Failure BI 21 Lo O2 Alm BI 22 Hi Limit Alm BI 23 ALWCO BI 24 Lo Gas Pressure Lo Oil Temp BI 25 Hi Gas Pressure Hi Oil Temp BI 26...

Page 22: ...Selected BI 75 Two Boiler Lead Lag Master Select BI 76 Two Boiler Lead Lag Slave Select BI 77 Master Panel Select BI 78 Hot Stand By Select BI 79 Dual Setpoint Select BI 80 Slot 8 Ch 0 Analog Input S...

Page 23: ...FGR Actuator Modbus Comm Error Node 7 BI 122 Reserved BI 123 Reserved BI 124 2nd Stg Outlet Wtr Temp Sensor Failed BI 125 Wtr Temp Second Stg Out Hi BI 126 Air Actuator Man Override Btn Press BI 127...

Page 24: ...Wtr Temp Shell Outdoor Temp AI 174 FeedWtr Temp Econ Wtr Out Temp AI 175 Stack Temp After Econ Return HW AI 176 Economizer Wtr In Temp AI 177 AI Slot8 Ch0 Value 2Stg Econ Temp IN AI 178 AI Slot8 Ch1 V...

Page 25: ...ine 2 Honeywell AI 213 Burner Control Status Line 1 Fireye AI 214 Burner Control Status Line 2 Fireye AI 215 Flame Signal Fireye AI 216 Fuel 1Type AI 217 Fuel 2 Type AI 218 Fuel 3 Type AI 219 Elapsed...

Page 26: ...Signal Fail BI 19 Header Pressure Sensor Fail BI 20 Temp Channel 0 5 Fail BI 21 Lo O2 Alm BI 22 Hi Limit Alm BI 23 ALWCO BI 24 Lo Gas Pressure Lo Oil Temp BI 25 Hi Gas Pressure Hi Oil Temp BI 26 Lo O...

Page 27: ...4 Parallel Posing Selected BI 75 Two Boiler Lead Lag Master Select BI 76 Two Boiler Lead Lag Slave Select BI 77 Master Panel Select BI 78 Hot Stand By Select BI 79 Dual Setpoint Select BI 80 Slot 8 Ch...

Page 28: ...s Actuator Modbus Comm Error Node 2 BI 119 Gas Act 2 Modbus Comm Error Node 3 BI 120 Oil Actuator Modbus Comm Error Node 5 BI 121 FGR Actuator Modbus Comm Error Node 7 BI 122 Reserved BI 123 Reserved...

Page 29: ...con Water Out Temp AI 175 Stack Temp After Econ Return HW AI 176 Economizer Water In Temp AI 177 AI Slot8Ch0 Value 2Stg Econ Temp IN AI 178 AI Slot8Ch1 Value 2Stg Econ Temp OUT AI 179 AI Slot8 Ch2 Val...

Page 30: ...eye AI 215 Flame Signal Fireye AI 216 Fuel 1Type AI 217 Fuel 2 Type AI 218 Fuel 3 Type AI 219 Elapsed Time First 16 Bits AI 220 Elapsed Time Second 16 Bits AI 221 Number Of Cycles First 16 Bits AI 222...

Page 31: ...Fail BI 19 Header Pressure Sensor Fail BI 20 Temp Channel 0 5 Fail BI 21 Lo O2 Alm BI 22 Hi Limit Alm BI 23 ALWCO BI 24 Lo Gas Pressure Lo Oil Temp BI 25 Hi Gas Pressure Hi Oil Temp BI 26 Lo Oil Pres...

Page 32: ...Parallel Posing Selected BI 75 Two Boiler Lead Lag Master Select BI 76 Two Boiler Lead Lag Slave Select BI 77 Master Panel Select BI 78 Hot Stand By Select BI 79 Dual Setpoint Select BI 80 Slot 8 Ch...

Page 33: ...ctuator Modbus Comm Error Node 7 BI 122 Reserved BI 123 Reserved BI 124 2nd Stage Outlet Wtr Temp Sensor Fail BI 125 Water Temp Second Stage Out Hi BI 126 Air Actuator Man Override Btn Press BI 127 Ga...

Page 34: ...m Error BI 172 Return Temp Sensor Failed BI 173 Water Shell Temp Sensor Failed BI 174 Feedwater Econ Out Temp Sensor Failed BI 175 Feedwater Level Control Option Selected BI 176 FGR Not at Purge BI 17...

Page 35: ...B 13 13 BI 223 AB 13 14 BI 224 AB 13 15 BI 225 Nox Analyzer Present BI 226 NOx Trim Enabled BI 227 NOx Calibration Alarm BI 228 Nox Sensor Comms Alarm BI 229 M4 M5 Boiler Selected BI 230 2 Brl L L Sla...

Page 36: ...AI 271 Slot8 Ch3 FLo Total AI 272 Slot8 Ch4 FloTotal AI 273 Slot8 Ch5 Flo Total AI 274 Slot8 Ch6 Flo Total AI 275 Slot8 Ch7 Flo Total AI 276 Slot8 Ch4 EU AI 277 Slot8 Ch5 EU AI 278 Slot8 Ch6 EU AI 279...

Page 37: ...A2 AI 309 ActuatorModbus 4 RdData ErrCode to MP Air2 AI 310 ActuatorModbus 5 RdData ErrCode to MP F2A1 AI 311 ActuatorModbus 6 RdData ErrCode to MP F2A2 AI 312 ActuatorModbus 7 RdData ErrCode to MP FG...

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