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ClearSpan SunBurst Dome Premium Gothic Style 106602, Assembly Instructions Manual

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ClearSpan SunBurst Dome Premium Gothic Style 106602 Assembly Instructions Manual Download Page 23

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CLEARSPAN

™

 SUNBURST POLY BUILDINGS

END W

ALL

 FRAME - EXAMPLE

96" Swaged 2" Sq. Pipe

(Cut to Fit)

104076

104076

96" Swaged 2" Sq. Pipe

(Cut to Fit)

104076

96" Swaged 2" Sq. Pipe

(Cut to Fit)

104076

96" Plain 2" Sq. Pipe (Cut to Fit)

104076

96" Plain 2" Sq. Pipe

Summary of Contents for SunBurst Dome Premium Gothic Style 106602

Page 1: ... Reproduction is prohibited without permission Revision date April 2007ldg ClearSpan SunBurst Dome Premium Gothic Style Photo may show a different but similar model STK DIMENSIONS 106602 16 W x 16 L 106603 16 W x 20 L 106604 16 W x 24 L ...

Page 2: ...id the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before ...

Page 3: ...To aid in the assembly read through the following definitions before you begin to assemble your shelter 1 2 3 4 5 6 7 8 9 10 11 12 Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A...

Page 4: ...for lifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets Verify that all parts listed on the Bill of Materials Spec Sheets ar...

Page 5: ... Not all parts are shown 102856 End Clamp 102548 Cross Connector QH1061 Ratchet Swaged Unswaged Swaged and Unswaged Rafter Sections not all pieces are shown Zippered End Panel 103620b Plain End Strap FA4482B Tek Screw 100441 Nut Setter CC6213 Fabric Clip QH1400 QH1402 QH1404 Band Clamps 102947 D ring Strap FAG336B FALB02B Hex Bolt Hex Nut 104074 Square to Round Tube Connect Bracket QH1330 Variable...

Page 6: ...ound Post Base Rail ATTENTION Dashed lines represent the ground level OVERVIEW This section is an overview of the process for assembling your shelter The illustration below helps identify the main parts of the shelter frame Length and design may vary Locate the required parts for each assembly procedure Assemble the rafters and frame Prepare and attach end panels and main cover 1 2 3 ...

Page 7: ...ive the next corner ground post Repeat the same step for the last corner post NOTE The distance measured diagonally between corner posts must be equal for the building to be square Check all dimensions and adjust if needed before driving the remaining posts to the required height After all corner posts are accurately installed tie a string line between the tops of the corner ground posts on the sa...

Page 8: ...elect the five 5 pipes needed to assemble the first end rafter and arrange on a level surface 1 Slide six 6 end purlin clamps two on each side of the peak over the rafter pipes Position the end clamps as shown below 2 NOTE Position all clamps as shown Use a piece of duct tape customer supplied to keep the clamps from sliding when the rafter is set in place After slipping the clamps over the rafter...

Page 9: ... as it is installed Pre marking the purlins ensures that an accurate spacing of the rafter assemblies is achieved and maintained during assembly Gather the parts Pipe 1 315 x 75 swaged 131S075 Pipe 1 315 x XX plain 131P0XX Marker and tape measure NOTE The purlins are part of the assembled frame and run perpendicular to the rafter assemblies Each purlin consists of 1 315 x 75 131S075 swaged pipes n...

Page 10: ...Remove the bottom end clamps on the end rafter slide a band clamp QH1402 onto each end rafter leg and replace the end clamps Carefully stand the first end rafter and place the leg pipes in the first set of ground posts Brace the rafter in place to keep it straight Depending on the frame size a lift and additional assistants may be needed 1 2 Rafter shown differs in design Secure the leg pipes to t...

Page 11: ...pipe to secure clamp to the purlin pipe 9 10 Purlin End Rafter Move to the interior rafter and align the mark on the purlin with the center of the rafter to maintain the proper spacing 11 Interior Rafter Align mark with center of rafter Purlin Verify that the rafter spacing is forty eight inches 48 on center adjust as needed and tighten the cross connector Secure the cross connector to the rafter ...

Page 12: ...ins are in place and secure return to each pipe splice of each purlin and verify that a Tek screw is installed Install a Tek screw if needed Remove any temporary bracing if needed and install the baseboards recommended and the side struts 22 23 BASEBOARD INSTALLATION RECOMMENDED The baseboard strongly recommended is supplied by the customer and is attached at ground level along both sides of the f...

Page 13: ...that each pipe splice purlin and rafter is secured with a Tek screw Complete the next procedure to anchor the assembled frame 4 5 6 7 ANCHOR THE ASSEMBLED FRAME At this point anchor the shelter frame Consult the MUST READ document for anchoring information and suggestions Please call customer service at 1 800 245 9881 for additional anchoring information CAUTION The anchor assembly is an integral ...

Page 14: ...g the base rail 3 Square to Round Tube Connect Bracket 104074 NOTE When cutting the base rail to the proper length remember to subtract 1 3 4 for each of the square to round tube brackets 104074 which are attached to the ends of the base rail tube Once the base rail is cut to the correct length if needed use a 104074 bracket as a template to mark the bracket hole location on the base rail at each ...

Page 15: ... to secure the end panel to the rafter Evenly space the fabric clips and work toward the ground NOTE Keep the panel stretched during this step to reduce wrinkles in the panel Do not over stretch the panel End panel shown may differ from actual panel 4 With the base rail loosely attached pull the bottom edge of the end panel under the base rail Verify that the door entrance remains accessible if ap...

Page 16: ...frame tubes Consider how the shelter will be used and the location of the doors when installing these vertical tubes Vertical frame members work best for additional support when placed along the vertical zippers of a end panel when possible Consult the following diagrams to attach the 2 x 2 tubes to the base rail and end rafter NOTE Cut the 2 x 2 tubes to length if needed Once the vertical end fra...

Page 17: ...peat this step at the remaining corners 1 Assemble two main cover conduits Start each conduit assembly with one plain pipe and add swaged pipes to arrive at the correct length This conduit is identical to the purlins that are attached to the frame 2 NOTE Duct tape supplied by customer Tek screws to prevent damage to main cover These cover conduits are inserted into the pockets sewn into the main c...

Page 18: ...by customer Ratchets D ring straps and plain straps Tek screws Box cutter or utility knife Assembly Procedure To pull the cover over the frame attach a rope to each end of the cover conduit Wrap the rope around the conduit a few times to prevent it from slipping off 1 NOTE Depending on the length of the cover it may be necessary to attach additional ropes to the cover conduit between the end ropes...

Page 19: ...usly described make a slit in the cover conduit pocket and insert a 3 section of plain strap through the slit and around the cover conduit 11 ATTACH MAIN COVER CONTINUED Thread the plain strap ends into the ratchet and slightly tighten NOTE It may be necessary to remove excess strap if it binds up in the ratchet 12 Repeat the steps for the remaining ratchet or ratchets Using additional help if nee...

Page 20: ...at may accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or the end panels that could cause damage Check the anchoring system to ensure that all components are tight and in good re...

Page 21: ...ustomer assistance CLEARSPAN SUNBURST POLY BUILDINGS 21 Frame shown may differ in length from actual frame Dashed line represents ground level Quick Start Guide 16 Wide SunBurst Dome Premium Gothic Style Height 15 10 3 8 8 0 Width 4 1 1 2 Sidewall Height ...

Page 22: ... POLY BUILDINGS 22 FRONT PROFILE 16H16AD 16H16AD 102676 102676 166S036 14H16B 102856 End Clamps on End Rafters 102548 Cross Connectors on Mid Rafters 102856 End Clamps on End Rafters 102548 Cross Connectors on Mid Rafters 166S036 104076 96 Plain 2 Sq Pipe Cut to Fit 104076 96 Plain 2 Sq Pipe ...

Page 23: ...ustomer assistance CLEARSPAN SUNBURST POLY BUILDINGS 23 END WALL FRAME EXAMPLE 96 Swaged 2 Sq Pipe Cut to Fit 104076 104076 96 Swaged 2 Sq Pipe Cut to Fit 104076 96 Swaged 2 Sq Pipe Cut to Fit 104076 96 Plain 2 Sq Pipe Cut to Fit 104076 96 Plain 2 Sq Pipe ...

Page 24: ...Visit www ClearSpan com for additional products and customer assistance CLEARSPAN SUNBURST POLY BUILDINGS 24 CONNECTIONS Purlin Mid Rafter Connection View 2 Purlin End Rafter Connection View 1 ...

Page 25: ... products and customer assistance CLEARSPAN SUNBURST POLY BUILDINGS 25 CONNECTION DETAILS Purlin End Rafter Connection View 1 Rafter Purlin 102856 1 66 End Clamp Purlin Mid Rafter Connection View 2 Rafter Purlin 102548 1 66 Cross Connector ...

Page 26: ...Visit www ClearSpan com for additional products and customer assistance CLEARSPAN SUNBURST POLY BUILDINGS 26 SIDE PROFILE 106602 131S075 131S075 Purlin Run 131P0495 Rafter Spacing 4 0 16 0 Length ...

Page 27: ...isit www ClearSpan com for additional products and customer assistance CLEARSPAN SUNBURST POLY BUILDINGS 27 SIDE PROFILE 106603 Rafter Spacing 4 0 20 0 Length 131S075 131S075 Purlin Run 131S075 131P0255 ...

Page 28: ...isit www ClearSpan com for additional products and customer assistance CLEARSPAN SUNBURST POLY BUILDINGS 28 SIDE PROFILE 106604 Rafter Spacing 4 0 24 0 Length 131S075 131S075 Purlin Run 131S075 131P0735 ...

Page 29: ...Visit www ClearSpan com for additional products and customer assistance CLEARSPAN SUNBURST POLY BUILDINGS 29 SPACE BELOW IS RESERVED FOR CUSTOMER NOTES ...

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