ClearSpan 107770 Instructions Manual Download Page 1

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CLEARSPAN

™

POLY BUILDINGS

Revision Date: 03.13.08

is prohibited without permission.

ClearSpan

™

42' Wide Free-Standing Building

Photo may show a model of a different length.

STK#

DIMENSIONS

107770

42' W x 17' 3" H x 40' L

Summary of Contents for 107770

Page 1: ...vision Date 03 13 08 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission ClearSpan 42 Wide Free Standing Building Photo may show a model of a different length STK DIMENSIONS 107770 42 W x 17 3 H x 40 L ...

Page 2: ...an important step before you begin to assemble the structure Always consult local and regional building codes before you begin The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure ...

Page 3: ...before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured ...

Page 4: ...onsult the Pictorial Parts Guide and all shelter diagrams throughout these instructions for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing the fasteners if used QUICK START GUIDE For a quick overview of this shelter and its components consult the Quick Start Guide near the back of these instructions The pages of the Quick Start Guide...

Page 5: ...t Guide for additional details and diagrams All parts are not shown FA4482B Tek Screw QH1061 1 Ratchet 100441 Nut Setter Swaged Plain Swaged and Plain Rafter Sections QH1065 2 Ratchet 105350 Purlin Connection Bracket AS1003 3 16 Cable Clamp AS1083 3 16 Cable Thimble 104189 Turnbuckle 103620E Bulk roll Tie Down Strap 105241 Rafter Foot Base 105092 3 25 Pipe Fitting ...

Page 6: ...ayout the site and identify the required parts for each assembly procedure 2 Assemble all rafters 3 Assemble and anchor the frame 4 Cut assemble and install all cables 5 Prepare and install the main cover The instructions that follow describe assembling all rafters and then constructing the frame Depending on the number of individuals assisting with the construction it may be best and more efficie...

Page 7: ...on bracket 105350 Rafter foot base 105241 3 25 pipe fitting 105092 x 1 carriage bolt nut and washer x 4 bolt and nut x 5 bolt and nut Each rafter assembly consists of these five 5 pipes 2 42R3501D 2 42R3501 and 1 42R3502 The 42R3501D pipes include two drilled holes near the bottom to connect the rafter foot End Rafter Assembly Procedure 1 Select the five 5 pipes needed to assemble a rafter and arr...

Page 8: ... Start Guide near the end of these instructions to view the frame for your shelter 1 Select the five 5 pipes needed to assemble a rafter and arrange these on a flat surface as shown below for assembly See Page 6 for assembly suggestions 42R3502 42R3501 42R3501D NOTE For longer shelters assemble and place the interior rafters in an accessible position that will not interfere with the frame assembly...

Page 9: ... and nuts Frame Assembly Procedure After all rafters are constructed and placed in an orderly fashion for frame assembly proceed with standing the first end rafter Forklifts and personnel booms are recommended for lifting and setting the rafters Consult a construction professional if you are not familiar with construction techniques and erecting similar structures ATTENTION Use the proper lifts Ra...

Page 10: ...PERLY ANCHOR THE SHELTER WILL RESULT IN DAMAGE TO THE SHELTER AND MAY CAUSE PERSONAL INJURY READ THE MUST READ DOCUMENT TO PROPERLY ANCHOR THE SHELTER Attach upper purlin first Customer Supplied Baseboard Customer Supplied Fastener ATTENTION As the purlins are attached tap the purlin brackets with a hammer to align the brackets with same brackets on the next rafter if needed 7 Secure the mounting ...

Page 11: ...ays measure before cutting the cable 2 Place one cable thimble approximately twelve inches 12 from the end of a cable section and wrap the cable around the thimble as shown in the figure to the right 3 Grasp both sections of the cable near the thimble and position one cable clamp one inch away from the thimble as shown above NOTE Position the clamp on the cable with its U bolt portion over the sho...

Page 12: ...ment and proper way to attach the cable assemblies to the building Anchor the assembled frame before you tighten the cables Consult the Side Profile Diagram in the Quick Start section To protect the cables and main cover position thimbles as shown View shows cables from inside the shelter Customer Supplied Baseboard ...

Page 13: ...ach each ratchet using a Tek screw FA4482B 2 Locate all QH1065 ratchets and divide the quantity in half Use half for each side of the frame 3 At the first interior rafter attach the ratchet to the purlin bracket as shown Use the lower purlin mounting bolt See diagram below if needed 4 Evenly space the remaining QH1065 ratchets along the inside of the frame and attach as shown below Tek screw ATTEN...

Page 14: ...are used to tighten and secure the main cover to the frame Consult the Side Profile Diagram in the Quick Start section for pipe identification 2 After assembling the cover conduits locate the main cover and unfold it on a clean smooth surface near the frame Unfold the main cover with the inside surface facing up and the straps positioned at the front and back of the frame a Locate all sections of ...

Page 15: ...to position center the cover on the frame end to end and side to side WARNING To prevent damage and injury do not leave the cover unattended if it has not been properly secured 5 Locate the black straps at the front and rear hems and feed the straps through the center slot in each end ratchet Operate the ratchet to wrap the strap onto the center hub just enough to keep the strap secure Shelter sho...

Page 16: ...ocations when the main cover was pulled in place a slit in the cover pocket may already be present When creating the slit in the pocket for the strap do not cut the main cover Cut only the pocket material 2 Select one of the tie down straps CC5391 that shipped with the building and insert one end of the strap through the slit and around the cover conduit NOTE Do not tighten completely at this time...

Page 17: ...he main cover 1 Take the first section of PVC conduit and feed it into the stretch pocket from the bottom at one end of the cover Insert the plain end of the conduit into the pocket so the next section can be joined to the first Photo above shows a similar cover and the location of the stretch pocket Cover is shown with the underside facing up which is the side visible from inside the frame when t...

Page 18: ...s were tied take one end of the bulk roll of 1 strapping and weave it around the end rafter and PVC conduit 8 Continue weaving the strap around the end rafter and PVC conduit working up and over the rafter and down to the other end of the PVC conduit NOTE Keep the strapping snug during this step but do not over tighten Also maintain a even distance between the top of the end rafter and the PVC con...

Page 19: ...stration purposes only 5 Tighten the end ratchets to secure the bonnet portion of the main cover 6 Move to the other end of the building and secure the bonnet at that end 7 Read the care and maintenance information that follows NOTE Maintain an even distance between the end rafter and the PVC conduit as the strap is tightened Also check that the bonnet portion of the main cover overlaps the end ra...

Page 20: ...t anytime Remove debris and objects that may accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow DO NOT ALLOW SNOW TO ACCUMULATE ON THE COVER Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause dama...

Page 21: ...21 CLEARSPAN POLY BUILDINGS Revision Date 03 13 08 42 0 Width 17 4 15 16 Height FRONT Grid Represents 12 Squares QUICK START GUIDE 42 Wide Free Standing Building ...

Page 22: ...CLEARSPAN POLY BUILDINGS 22 Revision Date 03 13 08 FRONT PROFILE 42R3501D 42R3501D 42R3501 42R3501 105241 105241 42R3502 Ground Level ...

Page 23: ...ROFILE 107770 39 8 center to center 3 11 5 8 Rafter Spacing 40 0 outside to outside Cover Conduit Assembly 166S099 166S099 166S099 166S099 166P093 107618 R R R R R Ratchets are secured on the inside of the shetler to both sides of the rafters indicated with R ...

Page 24: ...CLEARSPAN POLY BUILDINGS 24 Revision Date 03 13 08 CONNECTIONS VIEW 2 PURLIN RAFTER VIEW 3 ENDWALL CABLE ASSEMBLY VIEW 1 RAFTER FOOT ...

Page 25: ...n Date 03 13 08 CONNECTION DETAILS CABLE CLAMPS CABLE CLAMPS MID RAFTER 107618 CABLE THIMBLE CABLE THIMBLE JAW JAW TURNBUCKLE VIEW 2 PURLIN RAFTER VIEW 3 ENDWALL CABLE ASSEMBLY RAFTER 105241 CUSTOMER SUPPLIED FASTENERS VIEW 1 RAFTER FOOT ...

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