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ClearSpan 104596W Manual Download Page 14

CLEARSPAN

™

 FABRIC STRUCTURES

14

Revision date: 01.23.09

NOTE:

 Position the heads of the Tek screws toward the 

inside of the building so they do not contact the main 

cover once it is installed.

12. Attach the panel to the back rafter leg using the 

remaining five (5) fabric clips for the panel. 

13. Gather the snugger balls and move to the front edge of 

the end panel where the grommet holes are located.

14. Take the snugger ball tie downs, feed the stretch cord 

through a grommet, and attach the panel to the leg 

rafter. Use one snugger ball for each grommet.  

INSTALL END PANELS (continued)

1

2

3

NOTE:

 A space will remain between the cover edge 

and the frame as shown in the diagrams.

15. Repeat the previous steps to attach the remaining end 

panel to the opposite end of the frame. 

16. Continue with the ratchet installation. 

View from inside 

the frame.

Grommets 

(Step 14)

Wrap panel 

around leg and 

secure with 

clips (Step 12).

10. Starting at the peak of the rafter, slip fabric clips over 

the panel material and rafter. Verify that a space 

remains between the grommet edge of the end panel 

and the rafter leg at that location. Check the panel 

position by inserting a snugger ball into a grommet and 

around the rafter leg to see if the clearance is correct.

11.  Moving down and outward, attach fabric clips spaced  

evenly along the rafter, pulling the material snug as 

each fabric clip is added. Secure each fabric clip using 

a Tek screw. Use twelve (12) clips for the upper rafter. 

ATTACH SIDE RATCHETS

Consult the Side Profile diagrams for the correct ratchet 

locations. 

 

Gather the parts:
•  Ratchets (#QH1061)
•  Tek screws
Complete these steps to attach the side ratchets: 

 

NOTE:

 In the diagrams that follow, the end panels have 

been removed to better show ratchet locations.
1.  Using Tek screws, attach a ratchet 

to each leg of the 

open/front side

 approximately 8" below the edge of the 

coupler. 

ATTENTION:

 Consult the Side Profile diagram in 

the Quick Start section near the back of this guide to 

identify the ratchet locations for your shelter.

Actual frame length 

may differ from 

frame shown.

8"

Coupler

Fitting

Rafter Leg

Tek screw

QH1061

Ratchet

Open/Front 

Ground 

Level

Summary of Contents for 104596W

Page 1: ...oduction is prohibited without permission STK DIMENSIONS 104596W 16 W x 16 L 104597W 16 W x 24 L 104598W 16 W x 32 L 104599W 16 W x 40 L ClearSpan Storage Master Shed Row Photo may show a model of a different length Optional side panel shown above requires an additional purchase optional panel ...

Page 2: ...the structure Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Ident...

Page 3: ...s before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secure...

Page 4: ...or a quick overview of this shelter and its components consult the Quick Start Guide near the back of these instructions The pages of the Quick Start Guide show exploded views of all critical connections Use the diagrams in the Quick Start section along with detailed assembly steps to complete the frame of your building Consult the remainder of these instructions for important details that will he...

Page 5: ...ferent parts of the building Some parts are not shown FA4482B Tek Screw QH1061 Ratchet 100441 Nut Setter Pictorial Parts Guide 102675 Ground Post CC6213 Fabric Clip QH1073 Post Driver 102193 3 Way Coupler 102194 4 Way Coupler Swaged Plain Swaged and Plain Rafter Sections 103620b Plain End Strap 10015407 Adjustable Tee ...

Page 6: ...rsonal injury and damage to the shelter fasten and tighten a Tek screw at each pipe and coupler joint To prevent cover damage install the Tek screw so that it does not touch the main cover or any optional side or end panels once these are installed 4 Way Coupler no lock bolt 4 Way Coupler includes lock bolt ADDITIONAL PARTS IDENTIFICATION NOTES In some instances there can be differences between th...

Page 7: ...Row OVERVIEW This section describes assembling your shed row building For details of each assembly procedure consult the Quick Start Guide and the individual sections of these instructions See illustration below to identify main parts of the building 1 Select a location for the building 2 Identify the parts for each assembly procedure 3 Assemble all rafters 4 Assemble and anchor the frame 5 Prepar...

Page 8: ...quare 7 Check all dimensions and adjust if needed before driving the remaining posts to the required height 8 After all corner posts are accurately installed tie a string line between the tops of the corner ground posts on the same side of the shelter The string is used to identify the tops of all remaining ground posts The string must remain tight and level 9 Determine which side will be the open...

Page 9: ... shown above may differ from your shelter Diagram used for illustration purposes only 13 Verify that the diagonal dimensions of the frame are the same when measured as shown below NOTE The frame is square when the two diagonal measurements are the same After the rafters have been assembled the rafter ends are secured to the ground post using the upper hole 14 Continue with the Rafter Assembly step...

Page 10: ...er and end panels position the Tek screws so the heads do not contact the cover when it is installed 3 Once the pipes have been assembled assemble the rafter by inserting the plain ends of the pipes into the 3 Way couplers NOTE Verify that the open pipe of the 3 Way couplers face to the inside of the frame All end couplers face toward the inside of frame 166P096D 102193 166S099 166P012 166P012 102...

Page 11: ...ost 102193 3 Way Coupler Rafter Leg Inside Rafter Leg 102194 4 Way Coupler ASSEMBLING THE OPEN FRONT SIDE CONTINUED 7 Locate the 94 pipes 166P094 required to assemble the door header Slide an adjustable tee fitting 10015407 onto each pipe and insert into the couplers between each rafter leg as shown below Actual frame may differ in length from frame shown Ground Level 10015407 8 Verify the 8 on ce...

Page 12: ...Insert a 46 purlin pipe 166P046 into each of the 3 Way couplers and tighten the lock bolts 5 Place the interior rafter assembly into the second ground post and secure the rafter to the ground post as previously described 6 Slide the other end of the rafter into the adjustable tee previously installed on the door header IMPORTANT Brace the first rafter in position as needed to keep it from moving B...

Page 13: ... of the other Drive a Tek screw into each pipe joint 3 Wrap each Tek screw and pipe joint with two layers of duct tape to protect the end panel 7 Slide the end panel conduit into the end panel pocket 9 With the proper lift or ladders positioned inside the frame and with assistance pull the end panel up and over the top of the end rafter Square the end panel on the end frame and verify that the bot...

Page 14: ... over the panel material and rafter Verify that a space remains between the grommet edge of the end panel and the rafter leg at that location Check the panel position by inserting a snugger ball into a grommet and around the rafter leg to see if the clearance is correct 11 Moving down and outward attach fabric clips spaced evenly along the rafter pulling the material snug as each fabric clip is ad...

Page 15: ...the end ratchet at the closed back side of the frame at or near ground level This ratchet can be attached through the installed end panel or the panel can be pulled up and out of the way to allow you to attach it directly to the rafter leg See Photo A Attach the end ratchet open front side 12 to 18 below the side ratchet which is attached to the same end rafter leg See Photo B below 2 Repeat the s...

Page 16: ...ighten and secure the cover 4 After assembling the cover conduits locate the cover and unfold it on a clean smooth surface near the frame NOTE When handling the cover and setting it in position do not pull on the end straps They will pull out of the cover Unfold the cover with the inside surface facing up and the skirt portion positioned toward the closed back side of the frame NOTE Shelter shown ...

Page 17: ...perty damage DO NOT install the cover on a windy or stormy day For longer shelters additional help is needed to lift and hold the panels in position OPTIONAL SIDE PANEL INSTALLATION Optional side panels are attached to the frame using snugger balls in the manner illustrated Secure the panels to the frame after installing the main cover See cover photo of this guide for an example showing an instal...

Page 18: ... 18 Revision date 01 23 09 QUICK START GUIDE 16 Wide Storage Master Shed Row Building Height Sidewall 16 8 0 Width 12 10 5 8 Height Grid Represents 12 Squares FRONT Ground Level Frame shown may differ in length from actual frame ...

Page 19: ...evision date 01 23 09 FRONT PROFILE 102675 Ground Level 102675 166P096D 166P096D Ends 102193 Middle 102194 Ends 102193 Middle 102194 Ends 102193 Middle 102194 166S099 166S099 166P012 Circled ratchets are installed on end rafters only ...

Page 20: ...FILE 104596 OPEN FRONT SIDE 8 0 On Center Rafter Spacing 16 0 Length Center to Center Ratchets are attached to the rafters labeled with R R R R 2 166P094 Door Header Pipes Main Cover Conduit 2 131S075 1 131P0495 2 131S075 1 131P0495 End Cover Conduit Ground Level ...

Page 21: ...CLEARSPAN FABRIC STRUCTURES 21 Revision date 01 23 09 SIDE PROFILE 104596 CLOSED BACK SIDE 4 0 On Center Rafter Spacing 16 0 Length Center to Center R R R 8 166P046 Purlin Pipes Ground Level ...

Page 22: ...ILE 104597 OPEN FRONT SIDE 8 0 On Center Rafter Spacing 24 0 Length Center to Center Ratchets are attached to the rafters labeled with R R R R R 3 166P094 Door Header Pipes Main Cover Conduit 3 131S075 1 131P0735 End Cover Conduit Ground Level 2 131S075 1 131P0495 ...

Page 23: ...CLEARSPAN FABRIC STRUCTURES 23 Revision date 01 23 09 SIDE PROFILE 104597 CLOSED BACK SIDE 4 0 On Center Rafter Spacing 24 0 Length Center to Center R R R R 12 166P046 Purlin Pipes Ground Level ...

Page 24: ...LE 104598 OPEN FRONT SIDE 8 0 On Center Rafter Spacing 32 0 Length Center to Center Ratchets are attached to the rafters labeled with R R R R R R Ground Level End Cover Conduit Main Cover Conduit 5 131S075 1 131P0255 4 166P094 Door Header Pipes 2 131S075 1 131P0495 ...

Page 25: ...URES 25 Revision date 01 23 09 SIDE PROFILE 104598 CLOSED BACK SIDE 4 0 On Center Rafter Spacing 32 0 Length Center to Center Ratchets are attached to the rafters labeled with R R R R R R 16 166P046 Purlin Pipes Ground Level ...

Page 26: ...E 104599 OPEN FRONT SIDE 8 0 On Center Rafter Spacing 40 0 Length Center to Center Ratchets are attached to the rafters labeled with R R R R R R R Ground Level End Cover Conduit Main Cover Conduit 6 131S075 1 131P0495 5 166P094 Door Header Pipes 2 131S075 1 131P0495 ...

Page 27: ...RES 27 Revision date 01 23 09 SIDE PROFILE 104599 CLOSED BACK SIDE 4 0 On Center Rafter Spacing 40 0 Length Center to Center R R R R R R 20 166P046 Purlin Pipes Ratchets are attached to the rafters labeled with R Ground Level ...

Page 28: ...CLEARSPAN FABRIC STRUCTURES 28 Revision date 01 23 09 CONNECTIONS End Rafter Purlin Connection View 1 Ground Level Rafter Purlin Connection View 2 Mid Rafter Purlin Connection View 3 ...

Page 29: ...sion date 01 23 09 CONNECTIONS DETAILS View 1 End Rafter Purlin Connection View 2 Rafter Purlin Connection View 3 Mid Rafter Purlin Connection 102193 Door Header Rafter Door Header Door Header Rafter 102194 Rafter Adjustable Tee Ratchet ...

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