Installation, Operations & Maintenance
Manual
For further assistance contact us:
303.872.4477
support@clearcomfort.com
clearcomfort.com
IMPORTANT SAFETY INSTRUCTIONS
Clear Comfort’s CCW50
Sanitation System
V.1.0.20
Swim Happy.
™
Page 1: ...on Operations Maintenance Manual For further assistance contact us 303 872 4477 support clearcomfort com clearcomfort com IMPORTANT SAFETY INSTRUCTIONS Clear Comfort s CCW50 Sanitation System V 1 0 20 Swim Happy ...
Page 2: ...For the latest version please visit clearcomfort com spa manual MADE IN USA 2019 Clear Comfort All Rights Reserved ...
Page 3: ... CCW50 Equipment List 7 Recommended Materials Tools 7 System Installation 8 Electrical Installation General 8 Electrical Installation Directly to Pump Circuit 9 Electrical Installation Wall Outlet 9 Cartridge Connection 10 Installing the Clear Comfort Injection Assembly 11 Full System Diagram 11 Connecting Clear Comfort System To Venturi Injection 12 Installing the Clear Comfort Injection Assembly...
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Page 5: ...actured by others For such products the warranty established by the respective manufacturer will apply This warranty shall be voided if at any time i Customer attempts to make any internal changes to any of the components of the Equipment ii the power supplied to any part of the Equipment exceeds the Equipment s operating parameters iii any external device attached by Customer creates conditions e...
Page 6: ...cord to minimize abuse from lawn mowers hedge trimmers and other equipment 7 For all cord and plug connected units WARNING To reduce the risk of electric shock replace damaged cord immediately 8 For units intended for above ground storable swimming spas WARNING To reduce the risk of electric shock do not use extension cord to connect unit to electric supply provide a properly located outlet 9 CAUT...
Page 7: ...ather than hardwiring an appropriate 120V or 230V receptacle outlet and plug may be used to connect to the pump controlled circuit If the unit is being wired to standalone AC power i e not through the pump circuit on either 120V or 230V it should be installed with its own timer circuit and plugged in through a Ground Fault Circuit Interrupt GFCI and the timer should be set to reflect the spa or tu...
Page 8: ...ork on a facility of any size replaces the need to add toxic chemicals in most operating situations and replaces the need for a day to day residual sanitizer The spa water still needs to be tested as would be done with a traditional chemical system OPERATING RANGES Power 120V or 230V receptacle with approximately 10 watts Ballast 120V or 230V Electrical Requirements 120V 60Hz Electrical Rating 120...
Page 9: ...w Light Cartridge has reached 80 percent of its life expectancy 8 000 hours and it s time to purchase a replacement cartridge Red Light Cartridge has reached its life expectancy and needs to be replaced Blue Light Operation light that should always be illuminated FRONT VIEW Red LED Yellow LED Green LED System Power Switch Control Unit Cartridge Unit Figure 1 System Functions Blue LED ...
Page 10: ...Voltage of power supply 120V or 230V AC Maximum distance from injection point Air tubing length should be as short as possible with no more than 10 feet from the system to the venturi injector Indoors or outdoors Either is suitable Install away from upward facing sprinklers is recommended Water quality at installation The water quality should be balanced prior to installing the Clear Comfort syste...
Page 11: ...ts are factory set to 230V 3 Set the switch on the ballast on the orange Control Unit Remove plug in the left side of the Control Unit With a small screwdriver slide the switch in the appropriate direction according to the label on the Control Unit Re install the plug See Figure 2 4 The Clear Comfort system comes with a 12 inch section of 1 2 inch flexible conduit a water tight conduit fitting and...
Page 12: ...hes correct voltage 4 If hard wired cord supplied must be hard wired in accordance to the National Electrical Code and in accordance with local regulations 5 Test for proper grounding and secure connections NOTE WIRE THE SYSTEM TO RUN ONLY WHEN THE PUMP IS RUNNING PLEASE NOTE If there are any questions or discrepancies please contact Clear Comfort at 303 872 4477 or support clearcomfort com ELECTR...
Page 13: ...with the arrow in Figure 3 Seat the Cable Connector down onto the Cartridge Connector and turn the Cable Connector s Collar a quarter turn clockwise to lock the Cable and Cartridge Connector together If a strange light pattern occurs disconnect cable assembly and reconnect INSTALLING THE CLEAR COMFORT SYSTEM 9 Hole Cable Connector 9 Pin Cartridge Connector Cartridge Unit Figure 3 Cartridge Connect...
Page 14: ...reccommended installation diagram If you are not getting enough air flow we reccommend ordering Clear Comfort s Booster Air Pump Kit To order a Booster Air Pump Kit or for specific installation instructions for your spa please call 303 872 4477 or email support clearcomfort com 11 Pump Heater Venturi FL OW Air Tubing Air Check Valve Spa Hartford Loop Water Level CCW50 Spa Shell ...
Page 15: ... THE CLEAR COMFORT INJECTION ASSEMBLY CONNECTING CLEAR COMFORT SYSTEM TO VENTURI INJECTION Figure 5 Venturi Connection NOTE Air Check Valve should be installed to flow in a vertical downward direction below the exit from the system See Figure 6 on next page FL O W 12 ...
Page 16: ...oop the hose so that at some point tubing is above water level 3 Install 1 4 inch one way air check valve supplied to eliminate any potential water back flow See Figure 5 4 Gas exiting the Clear Comfort system to the venturi connector port should flow easily 5 Measure air suction using an air flow meter and set venturi air suction to draw between 3 5 LPM See Figure 8 for details NOTE If 3 5 LPM ca...
Page 17: ...ing to Figure 4 2 Ensure bypass 3 way port valve is OPEN before turning pumps ON 3 Turn spa pump and filtration systems on 4 Set venturi air suction to draw between 3 5 LPM 5 To increase the draw of air from venturi system adjust or slowly close bypass 3 way port valve 6 Toggle Clear Comfort system switch to the ON position 7 Water entering the spa should have bubbles exiting from at least one of ...
Page 18: ...ED light is illuminated the cartridge must be replaced 2 To remove the cartridge disconnect Cartridge Unit from Control Unit by rotating the able Connector s Collar base quarter turn and gently pulling up 1 Turn off and disconnect power to Clear Comfort system Never attempt to service unit while it is wet Ensure all LEDs on system front are off 3 Remove the air tubing from bottom of Cartridge Unit...
Page 19: ...To install the replacement cartridge securely fasten the Cartridge Unit to the Control Unit using the side keyed brackets 6 Reconnect the air tubing to bottom of the Cartridge Unit 7 Reconnect top connection wire by inserting the Cable Connector into Cartridge Connector and turning a quarter turn see Figure 3 for detailed instructions If cable is properly connected the system can be safely turned ...
Page 20: ...which destroys aquatic microorganisms and controls organic material The Clear Comfort system produces an excellent biocide which kills bacteria protozoa and viruses How long does installation take Typically installation should take a few hours As soon as it is installed it starts treating the water immediately Where does the Clear Comfort system get installed The Clear Comfort system needs to be w...
Page 21: ...standalone electrical outlet use when pump continuously operates If the unit is being wired to standalone AC power i e not through the pump circuit on either 120V or 230V it should be installed to operate only when the pump is operating with its own timer circuit and plugged in through a Ground Fault Circuit Interrupt GFCI and the timer should be set to reflect the spa pump hours of operation The ...
Page 22: ...303 872 4477 support clearcomfort com clearcomfort com HEAD LOSS WITHOUT BOOSTER PUMP Flow gpm 7 80 14 57 21 81 29 17 Head Loss psi 0 57 5 92 17 96 34 83 APPENDIX 19 Figure 10 Head Loss Table ...
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Page 24: ...or the latest version please visit clearcomfort com spa manual MADE IN USA 2019 Clear Comfort All Rights Reserved For further assistance contact us 303 872 4477 support clearcomfort com clearcomfort com ...
