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7800 Carbon Filter Installation & Startup Guide 

Page 12

 

www.cleanwaterstore.com 

Rev 120215 

 

2.5 Cubic Foot Model: 10 GPM recommended

 

31.

 

The next cycle is the Rinse cycle and this runs for 6 to 8 minutes.  After the backwash, the 7800 
will automatically advance to the rinse cycle. 

32.

 

After the Carbon filter has gone through the backwash and rinse, press and hold the Manual 
Regen button for three seconds and repeat the backwash and rinse. This is the same procedure 
that needs to be done each time you add Carbon media in the future, that is, the Carbon media 
must be thoroughly backwashed and rinsed. 

Troubleshooting the 7800 Carbon Filter 

 

One problem that may occur is if you do not have enough backwash flow rate to properly clean the 
Carbon filter.  You can verify the backwash flow rate by running the drain line into a bucket and timing it 
when the 7800 is in Cycle 1 or backwash.  A 1.0 or 1.5 cubic foot system should have 5 gallons per 
minute and a 2.5 cubic foot system should have 10 gallons per minute of backwash. 

In some cases, the 7800 may not be programmed correctly. See the 7800 service manual for instructions 
on how to access the master programming.     

How To Remove Media From Control Head 

Sometimes, when doing the Initial Backwash, the media gets lifted up into the control head.  You can tell 
this happened because you will have little or no flow, either going out to drain while in the backwash 
positon, or when in the service positon. 

To remove media from a control head, do the following: 

1)  Put the Inlet Bypass in the Closed position. 

2)  From the Service Mode, initiate a manual regeneration, by pressing and holding the regen button 
(button on far left). 

3)  The valve will advance to the BW (backwash) position, and start counting down.  Press the Regen 
button again, and wait for the valve to advance and stop at the Rapid Rinse (RR) position. 

4)  With the valve in the RR position, open and close the Inlet Bypass valve several times.  After the third 
or fourth time, leave it in the open position and check the drain line- do you have a good solid flow?  
90% of the time, the answer is yes, but sometimes, even after opening and closing the valve many times, 
you still don’t have good flow…  But, in either case (good or no flow), continue… 

5) With the Inlet Valve OFF, Advance the valve back to Service position again, and again press and hold 
the Regen button, we are putting the valve back to the Backwash position. 

Summary of Contents for Pro-OX 7800

Page 1: ...tallation and a little routine maintenance your system will be providing chlorine free water for many years CARBON MEDIA CONTAINS DUST USE PAPER MASK AND VENTILATE TO AVOID BREATHING DUST Questions Call us toll free 1 888 600 5426 or 1 831 462 8500 Email us support cleanwaterstore com See more information on our website www cleanwaterstore com resources ...

Page 2: ... Fig 1 Carbon Filter Tank Water Flow 5 Fig 2 Typical Carbon Filter 7800 piping installation with ball valve and hose bib after the filter 6 Fig 3 7800 from the rear showing the inlet left and outlet right end connector fittings 3 4 or 1 NPT in Noryl plastic Brass end connectors are also available for connecting to copper tubing 7 Fig 4 7800 Bypass and Service Positions 7 Assembly and Installation ...

Page 3: ...r kit 1 or 10 x 54 filter tank with distributor tube Blue media funnel for adding the Carbon media 16 lbs Filter gravel 1 5 cubic foot of Carbon media Carbon Filter 2 0 cubic foot size 7800 Backwash Control Valve w Bypass Assembly and Pipe connector kit 1 or 12 x 52 filter tank with distributor tube Blue media funnel for adding the Carbon media 20lbs Filter gravel 2 0 cubic foot of Carbon media Ca...

Page 4: ...pressure tank 2 Make sure to connect the IN pipe to the 7800 inlet and the OUT pipe to the outlet see Fig 2 As you face the 7800 control from the front the water enters on the right and exits on the left From the back see Fig 3 the water enters on the left The inlet and outlet are attached to the bypass valve which is marked with arrows as well 3 Make sure there is a working gate or ball valve bef...

Page 5: ...re from your well pump Most plumbing codes require an air gap connection so that if your sewer or septic tank backs up it cannot cross connect with the drain tubing How Your Carbon Filter Works See Fig 1 below In your Carbon Filter the water enters the top of the tank red arrows and flows down through the media and up the distributor tube blue arrows The downflow type Carbon Filter removes sedimen...

Page 6: ...7800 Carbon Filter Installation Startup Guide Page 6 www cleanwaterstore com Rev 120215 Fig 2 Typical Carbon Filter 7800 piping installation with ball valve and hose bib after the filter ...

Page 7: ...leanwaterstore com Rev 120215 Fig 3 7800 from the rear showing the inlet left and outlet right end connector fittings 3 4 or 1 NPT in Noryl plastic Brass end connectors are also available for connecting to copper tubing Fig 4 7800 Bypass and Service Positions ...

Page 8: ...n before adding the Carbon media 3 Next add Carbon media The tank will be about 2 3rds full of media Do not fill past 2 3rds even if there is some left over 4 Remove cap or tape from top of distributor tube Be careful not to pull up distributor tube when removing cap or tape 5 If possible at this point fill tank completely with water This will allow the Carbon Filter media to settle and eliminate ...

Page 9: ...ody of the 7800 Once bypass is in far enough you will be able to insert the red connector clips 10 Next lubricate the end connectors 2 in Fig 5 with some silicone grease or vegetable cooking oil and insert them into the bypass valve and then insert the red clips 3 11 Note that the 7800 is usually shipped in the bypass position There is a bypass valve knob on both the inlet and the outlet You can e...

Page 10: ...em can be put into service Initial Programming 16 Plug in your 7800 control valve to an outlet 17 From the display screen press and hold the settings button for three seconds to access the programming menu 18 Set Time of Day Use the up and down arrows to select the proper value Once the proper value is set press the Settings button Enter to proceed to the next setting Hitting the Manual Regen butt...

Page 11: ...ervice position The 7800 bypass valve knobs are a little stiff so you can use Allen wrench placed in the holes to turn the knobs Turn the bypass valve knobs in the correct direction which is counter clockwise as you face the bypass valve knobs 29 There should be no Carbon media coming out of the drain line but the water will be black or dirty looking At this point the Carbon filter will be in a ba...

Page 12: ...manual for instructions on how to access the master programming How To Remove Media From Control Head Sometimes when doing the Initial Backwash the media gets lifted up into the control head You can tell this happened because you will have little or no flow either going out to drain while in the backwash positon or when in the service positon To remove media from a control head do the following 1 ...

Page 13: ...you plug the valve back in after a minute it will return to where it was when you unplugged it i e 2 32 remaining in BW Understand it is not possible to jam media into the head while in Rapid Rinse or Service just in the Backwash when the flow direction is reversed What you are trying to accomplish after you have pushed the media back in to the tank in the Rapid Rinse position is to get the Inlet ...

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